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Automation Risk Analysis

Will “Airframe Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #387 of 702. Estimated risk: 71.0%

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AI Exposure Risk

46%

“Airframe Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 46% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Airframe Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Aircraft Mechanics and Service Technicians, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Diagnose, adjust, repair, or overhaul aircraft engines and assemblies, such as hydraulic and pneumatic systems.

Avg. Annual Salary $80,780
Avg. Hourly Wage $38.84
Available Jobs (US) 136,390
Job Title & Hierarchy Code (SOC) Aircraft Mechanics and Service Technicians #49-3011
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Aircraft Mechanics and Service Technicians”

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Core Skills & Abilities

  • Service and maintain aircraft and related apparatus by performing activities such as flushing crankcases, cleaning screens, and or moving parts.

  • Fabricate defective sections or parts, using metal fabricating machines, saws, brakes, shears, and grinders.

  • Trim and shape replacement body sections to specified sizes and fits and secure sections in place, using adhesives, hand tools, and power tools.

  • Modify aircraft structures, space vehicles, systems, or components, following drawings, schematics, charts, engineering orders, and technical publications.

  • Examine engines through specially designed openings while working from ladders or scaffolds, or use hoists or lifts to remove the entire engine from an aircraft.

  • Inspect completed work to certify that maintenance meets standards and that aircraft are ready for operation.

  • Read and interpret pilots' descriptions of problems to diagnose causes.

  • Replace or repair worn, defective, or damaged components, using hand tools, gauges, and testing equipment.

  • Remove or install aircraft engines, using hoists or forklift trucks.

  • Disassemble engines and inspect parts, such as turbine blades or cylinders, for corrosion, wear, warping, cracks, and leaks, using precision measuring instruments, x-rays, and magnetic inspection equipment.

  • Cure bonded structures, using portable or stationary curing equipment.

  • Install and align repaired or replacement parts for subsequent riveting or welding, using clamps and wrenches.

  • Remove, inspect, repair, and install in-flight refueling stores and external fuel tanks.

  • Measure the tension of control cables.

  • Measure parts for wear, using precision instruments.

  • Conduct routine and special inspections as required by regulations.

  • Determine repair limits for engine hot section parts.

  • Inventory and requisition or order supplies, parts, materials, and equipment.

  • Maintain, repair, and rebuild aircraft structures, functional components, and parts, such as wings and fuselage, rigging, hydraulic units, oxygen systems, fuel systems, electrical systems, gaskets, or seals.

  • Assemble and install electrical, plumbing, mechanical, hydraulic, and structural components and accessories, using hand or power tools.

  • Check for corrosion, distortion, and invisible cracks in the fuselage, wings, and tail, using x-ray and magnetic inspection equipment.

  • Locate and mark dimensions and reference lines on defective or replacement parts, using templates, scribes, compasses, and steel rules.

  • Clean, refuel, and change oil in line service aircraft.

  • Clean, strip, prime, and sand structural surfaces and materials to prepare them for bonding.

  • Accompany aircraft on flights to make in-flight adjustments and corrections.

  • Listen to operating engines to detect and diagnose malfunctions, such as sticking or burned valves.

  • Test operation of engines and other systems, using test equipment, such as ignition analyzers, compression checkers, distributor timers, or ammeters.

  • Examine and inspect aircraft components, including landing gear, hydraulic systems, and deicers to locate cracks, breaks, leaks, or other problems.

  • Prepare and paint aircraft surfaces.

  • Reassemble engines following repair or inspection and reinstall engines in aircraft.

  • Clean engines, sediment bulk and screens, and carburetors, adjusting carburetor float levels.

  • Read and interpret maintenance manuals, service bulletins, and other specifications to determine the feasibility and method of repairing or replacing malfunctioning or damaged components.

  • Maintain repair logs, documenting all preventive and corrective aircraft maintenance.

  • Obtain fuel and oil samples and check them for contamination.

  • Inspect airframes for wear or other defects.

  • Spread plastic film over areas to be repaired to prevent damage to surrounding areas.

  • Remove or cut out defective parts or drill holes to gain access to internal defects or damage, using drills and punches.

  • Communicate with other workers to coordinate fitting and alignment of heavy parts, or to facilitate processing of repair parts.

Technologies & Software

  • Maintenance planning software
  • Maintenance information databases
  • Access Software AIRPAX
  • Disassembler software
  • Microsoft PowerPoint
  • Maintenance record software
  • Microsoft Excel
  • SAP software
  • CaseBank SpotLight
  • Operational Data Store ODS software
  • Perplexity AI
  • Technical Data Management System TDMS
  • ChatGPT (OpenAI)
  • Supply system software
  • Operating system software
  • Computer aided manufacturing CAM software
  • Microsoft Office software
  • Tracware AeroTrac
  • Uptake AI
  • Web browser software
  • Engine analysis software
  • Mxi Technologies Maintenix
  • Computerized aircraft log manager CALM
  • Microsoft Windows
  • Pentagon 2000SQL
  • Microsoft Outlook
  • Microsoft Word
  • Technical manual database software
  • DatcoMedia EBis
  • ServiceMax AI
  • Augury (Predictive Maintenance)
  • Hand clamps
  • Cordless drills
  • Drill bit sets
  • End wrenches
  • Socket wrench sets
  • Power lifts
  • Combination squares
  • Power shears
  • Ratchets
  • MxManager
  • Utility knives
  • Screw extractor sets
  • Open end wrenches
  • Electrical current meters
  • Speed wrenches
  • S.M.A.R.T aircraft maintenance tracking
  • Machinists' double point scribers
  • Torque wrenches
  • Ratcheting screwdrivers
  • Wire crimpers
  • Electric drills
  • Pin punches
  • Global positioning system GPS devices
  • Offset right aviation snips
  • Ladders
  • Acetylene welding equipment
  • Plastic tip hammers
  • Bucking bars
  • Cable splicing knives
  • Straight cut aviation snips
  • Air compressors
  • Hand drills
  • Welding goggles
  • Digital diagnostic equipment
  • Channel lock pliers
  • Calipers
  • Tablet computers
  • Go/no-go gauges
  • Bastard files
  • Center punches
  • Touch screens
  • Straight chisels
  • Ball peen hammers
  • Hoists
  • Ammeters
  • Vernier calipers
  • Unmanned aerial vehicles UAV
  • Aircraft test stands
  • Drill presses
  • Slip joint pliers
  • Ignition analyzers
  • Taper punches
  • Reversible safety wire pliers
  • Mechanical lifts
  • Needlenose pliers
  • End cutters
  • Forklifts
  • Tow vehicles
  • Hand trucks
  • Offset left aviation snips
  • Ultrasonic inspection equipment
  • Safety glasses
  • Paint sprayers
  • Squares
  • Lathes
  • Internal power units
  • Inspection mirrors
  • Oscilloscopes
  • Flat blade screwdrivers
  • Dividers
  • Vibration analyzers
  • Safety wire pliers
  • Wire strippers
  • Respirators
  • Personal computers
  • Brass punches
  • Aligning jigs
  • Wearable point and click devices
  • Vise grip pliers
  • LTB/400 maintenance management system
  • Adjustable wrenches
  • Aircraft lifting jacks
  • Aviation spark plug sockets
  • Desktop computers
  • Magnetic pickup tools
  • Maintenance planning systems
  • External power units
  • Phillips head screwdrivers
  • Cold chisels
  • Laser printers
  • Ohmmeters
  • Wire cutting tools
  • Scaffolding
  • Air drills
  • Pneumatic riveters
  • Hand nibblers
  • Flat chisels
  • Aircraft maintenance management systems
  • Scales
  • Combination wrenches
  • Ignition wrench sets
  • Duck bill pliers
  • Hearing protectors
  • Brazing equipment
  • Feeler gauges
  • Portable maintenance access terminals
  • Compound leverage snips
  • Hammers
  • Wearable computers
  • Timing lights
  • Dial indicators
  • Mallets
  • Heat guns
  • Integrated maintenance and inventory systems
  • Scribers
  • Magnetic inspection equipment
  • Rivet guns
  • Diagonal cutting pliers
  • Shielded arc welding tools
  • Allen wrenches
  • Manlifts
  • Wearable data input systems
  • Spring balance scales
  • Soldering equipment
  • Brakes
  • Templates
  • Portable rectifiers
  • Rulers
  • Power grinders
  • Cleco pliers
  • Putty knives
  • Single-cut mill saw files
  • Sheet metal breakers
  • Laptop computers
  • Maintenance and engineering information systems
  • Multimeters
  • Voltmeters
  • Measuring tapes
  • Compasses
  • Pneumatic wrenches
  • Portable maintenance aids mobile computing devices
  • Borescopes
  • Pressure gauges
  • X ray inspection equipment
  • Micrometers
  • Handheld computers
  • Resistance meters
  • Hacksaws
  • Pyrometers
  • Continuity meters

Alternative Job Titles