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Automation Risk Analysis

Will “Metal and Plastic Shear and Slitter Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #427 of 702. Estimated risk: 78.0%

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AI Exposure Risk

41%

“Metal and Plastic Shear and Slitter Machine Setter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 41% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Metal and Plastic Shear and Slitter Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

Avg. Annual Salary $47,060
Avg. Hourly Wage $22.62
Available Jobs (US) 174,430
Job Title & Hierarchy Code (SOC) Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic #51-4031
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Install, align, and lock specified punches, dies, cutting blades, or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools.

  • Remove housings, feed tubes, tool holders, or other accessories to replace worn or broken parts, such as springs or bushings.

  • Mark identifying data on workpieces.

  • Set blade tensions, heights, and angles to perform prescribed cuts, using wrenches.

  • Sharpen dulled blades, using bench grinders, abrasive wheels, or lathes.

  • Use equipment designed to join sheet metal, such as spot welders.

  • Turn valves to start flow of coolant against cutting areas or to start airflow that blows cuttings away from kerfs.

  • Measure completed workpieces to verify conformance to specifications, using micrometers, gauges, calipers, templates, or rulers.

  • Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

  • Clean and lubricate machines.

  • Position guides, stops, holding blocks, or other fixtures to secure and direct workpieces, using hand tools and measuring devices.

  • Grind out burrs or sharp edges, using portable grinders, speed lathes, or polishing jacks.

  • Lubricate workpieces with oil.

  • Clean work area.

  • Read work orders or production schedules to determine specifications, such as materials to be used, locations of cutting lines, or dimensions and tolerances.

  • Turn controls to set cutting speeds, feed rates, or table angles for specified operations.

  • Replace defective blades or wheels, using hand tools.

  • Test and adjust machine speeds or actions, according to product specifications, using gauges and hand tools.

  • Place workpieces on cutting tables, manually or using hoists, cranes, or sledges.

  • Load workpieces, plastic material, or chemical solutions into machines.

  • Plan sequences of operations, applying knowledge of physical properties of workpiece materials.

  • Hone cutters with oilstones to remove nicks.

  • Scribe reference lines on workpieces as guides for cutting operations, according to blueprints, templates, sample parts, or specifications.

  • Position, align, and secure workpieces against fixtures or stops on machine beds or on dies.

  • Operate forklifts to deliver materials.

  • Start machines, monitor their operations, and record operational data.

  • Adjust ram strokes of presses to specified lengths, using hand tools.

  • Examine completed workpieces for defects, such as chipped edges or marred surfaces and sort defective pieces according to types of flaws.

  • Select, clean, and install spacers, rubber sleeves, or cutters on arbors.

  • Preheat workpieces, using heating furnaces or hand torches.

  • Set stops on machine beds, change dies, and adjust components, such as rams or power presses, when making multiple or successive passes.

Technologies & Software

  • Cognex Vision AI
  • Rockwell Automation AI
  • Sight Machine AI
  • Siemens Industrial AI
  • Striker Systems SS-Punch
  • Operational databases
  • Microsoft Office software
  • Computerized numerical control CNC software
  • Microsoft Outlook
  • Microsoft Word
  • Automated inventory software
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Microsoft Excel
  • SAP software
  • Precision files
  • Thermal cutting machines
  • Combination squares
  • Protective ear muffs
  • Personal computers
  • Allen wrenches
  • Punch presses
  • Slitting machines
  • C clamps
  • Tube benders
  • Transit levels
  • Table saws
  • Power shears
  • Hand nibblers
  • Shear presses
  • Handsaws
  • Layout scales
  • Steam cleaning equipment
  • Die cutting presses
  • Overhead cranes
  • Sheet metal hand tongs
  • Anvils
  • Wire brushes
  • Forming presses
  • Layout templates
  • Abrasive wheels
  • Sawing machines
  • Bench lathes
  • Core cutters
  • Claw hammers
  • Straight screwdrivers
  • Cleaning scrapers
  • Safety gloves
  • Cutting machines
  • Portable grinders
  • Computer terminals
  • Labeling machines
  • Digital micrometers
  • Hobbing presses
  • Speed lathes
  • Utility knives
  • Power press brakes
  • Multi-axis computerized numerical control CNC machines
  • Precision rulers
  • Protractors
  • Dial calipers
  • Bench grinders
  • Hydraulic presses
  • Forklifts
  • Adjustable hand wrenches
  • Crimping machines
  • Hoisting equipment
  • Shearing machines
  • Metal chisels
  • Locking hand pliers
  • Notching machines
  • Gauge blocks
  • Hand torches
  • Vernier calipers
  • Turret presses
  • Metal scribers
  • Toggle presses
  • Shims
  • Feeler gauges
  • Metal cutting dies
  • Power guillotine cutters
  • Grease guns
  • Honing stones
  • Straightedges
  • Multiple punch presses
  • Sledgehammers
  • Lift trucks
  • Computerized numerical control CNC turret punching machines
  • Handtrucks
  • Heating furnaces
  • Gear-cutting machines
  • Power saws
  • Blanking presses
  • Pallet jacks

Alternative Job Titles