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Automation Risk Analysis

Will “Metal and Plastic Shear and Slitter Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #427 of 702. Estimated risk: 78.0%

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AI Exposure Risk

41%

“Metal and Plastic Shear and Slitter Machine Setter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 41% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Metal and Plastic Shear and Slitter Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

Avg. Annual Salary $47,060
Avg. Hourly Wage $22.62
Available Jobs (US) 174,430
Job Title & Hierarchy Code (SOC) Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic #51-4031
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Examine completed workpieces for defects, such as chipped edges or marred surfaces and sort defective pieces according to types of flaws.

  • Plan sequences of operations, applying knowledge of physical properties of workpiece materials.

  • Position guides, stops, holding blocks, or other fixtures to secure and direct workpieces, using hand tools and measuring devices.

  • Turn valves to start flow of coolant against cutting areas or to start airflow that blows cuttings away from kerfs.

  • Clean and lubricate machines.

  • Lubricate workpieces with oil.

  • Position, align, and secure workpieces against fixtures or stops on machine beds or on dies.

  • Grind out burrs or sharp edges, using portable grinders, speed lathes, or polishing jacks.

  • Set blade tensions, heights, and angles to perform prescribed cuts, using wrenches.

  • Replace defective blades or wheels, using hand tools.

  • Operate forklifts to deliver materials.

  • Clean work area.

  • Mark identifying data on workpieces.

  • Use equipment designed to join sheet metal, such as spot welders.

  • Adjust ram strokes of presses to specified lengths, using hand tools.

  • Place workpieces on cutting tables, manually or using hoists, cranes, or sledges.

  • Test and adjust machine speeds or actions, according to product specifications, using gauges and hand tools.

  • Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

  • Read work orders or production schedules to determine specifications, such as materials to be used, locations of cutting lines, or dimensions and tolerances.

  • Sharpen dulled blades, using bench grinders, abrasive wheels, or lathes.

  • Turn controls to set cutting speeds, feed rates, or table angles for specified operations.

  • Remove housings, feed tubes, tool holders, or other accessories to replace worn or broken parts, such as springs or bushings.

  • Set stops on machine beds, change dies, and adjust components, such as rams or power presses, when making multiple or successive passes.

  • Select, clean, and install spacers, rubber sleeves, or cutters on arbors.

  • Hone cutters with oilstones to remove nicks.

  • Start machines, monitor their operations, and record operational data.

  • Preheat workpieces, using heating furnaces or hand torches.

  • Install, align, and lock specified punches, dies, cutting blades, or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools.

  • Measure completed workpieces to verify conformance to specifications, using micrometers, gauges, calipers, templates, or rulers.

  • Scribe reference lines on workpieces as guides for cutting operations, according to blueprints, templates, sample parts, or specifications.

  • Load workpieces, plastic material, or chemical solutions into machines.

Technologies & Software

  • Microsoft Office software
  • Striker Systems SS-Punch
  • Sight Machine AI
  • Autodesk AutoCAD
  • Automated inventory software
  • Microsoft Excel
  • Rockwell Automation AI
  • Computerized numerical control CNC software
  • Operational databases
  • Cognex Vision AI
  • ABB AI Robotics
  • Microsoft Word
  • SAP software
  • Siemens Industrial AI
  • Microsoft Outlook
  • Combination squares
  • Utility knives
  • Allen wrenches
  • Hobbing presses
  • Punch presses
  • Heating furnaces
  • Abrasive wheels
  • Vernier calipers
  • Anvils
  • Hand nibblers
  • Power press brakes
  • Personal computers
  • Labeling machines
  • Computerized numerical control CNC turret punching machines
  • Multi-axis computerized numerical control CNC machines
  • Feeler gauges
  • Grease guns
  • Metal cutting dies
  • C clamps
  • Hand torches
  • Overhead cranes
  • Shearing machines
  • Turret presses
  • Gear-cutting machines
  • Shims
  • Core cutters
  • Bench grinders
  • Straight screwdrivers
  • Layout scales
  • Notching machines
  • Metal chisels
  • Wire brushes
  • Steam cleaning equipment
  • Safety gloves
  • Die cutting presses
  • Digital micrometers
  • Cleaning scrapers
  • Sledgehammers
  • Slitting machines
  • Speed lathes
  • Adjustable hand wrenches
  • Straightedges
  • Honing stones
  • Power guillotine cutters
  • Pallet jacks
  • Lift trucks
  • Cutting machines
  • Thermal cutting machines
  • Protective ear muffs
  • Hoisting equipment
  • Protractors
  • Portable grinders
  • Table saws
  • Multiple punch presses
  • Shear presses
  • Handtrucks
  • Sheet metal hand tongs
  • Sawing machines
  • Power saws
  • Precision files
  • Locking hand pliers
  • Transit levels
  • Blanking presses
  • Claw hammers
  • Metal scribers
  • Forming presses
  • Forklifts
  • Handsaws
  • Computer terminals
  • Power shears
  • Bench lathes
  • Tube benders
  • Crimping machines
  • Layout templates
  • Hydraulic presses
  • Toggle presses
  • Dial calipers
  • Gauge blocks
  • Precision rulers

Alternative Job Titles