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Automation Risk Analysis

Will “Pattern Molder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #370 of 702. Estimated risk: 67.0%

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AI Exposure Risk

39%

“Pattern Molder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Pattern Molder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Foundry Mold and Coremakers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Make or form wax or sand cores or molds used in the production of metal castings in foundries.

Avg. Annual Salary $46,910
Avg. Hourly Wage $22.55
Available Jobs (US) 12,720
Job Title & Hierarchy Code (SOC) Foundry Mold and Coremakers #51-4071
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Foundry Mold and Coremakers”

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Core Skills & Abilities

  • Operate ovens or furnaces to bake cores or to melt, skim, and flux metal.

  • Cut spouts, runner holes, and sprue holes into molds.

  • Tend machines that bond cope and drag together to form completed shell molds.

  • Pour molten metal into molds, manually or with crane ladles.

  • Position patterns inside mold sections, and clamp sections together.

  • Position cores into lower sections of molds, and reassemble molds for pouring.

  • Sprinkle or spray parting agents onto patterns and mold sections to facilitate removal of patterns from molds.

  • Sift and pack sand into mold sections, core boxes, and pattern contours, using hand or pneumatic ramming tools.

  • Form and assemble slab cores around patterns, and position wire in mold sections to reinforce molds, using hand tools and glue.

  • Rotate sweep boards around spindles to make symmetrical molds for convex impressions.

  • Move and position workpieces, such as mold sections, patterns, and bottom boards, using cranes, or signal others to move workpieces.

  • Clean and smooth molds, cores, and core boxes, and repair surface imperfections.

  • Lift upper mold sections from lower sections, and remove molded patterns.

Technologies & Software

  • Cognex Vision AI
  • Rockwell Automation AI
  • Machine control software
  • Inventory tracking software
  • Siemens Industrial AI
  • Computer aided manufacturing CAM software
  • PTC Creo Parametric
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • CNC Software Mastercam
  • ABB AI Robotics
  • Sight Machine AI
  • Coremaking machines
  • Power grinders
  • Gas-powered generators
  • Die casting machines
  • Surface grinding machines
  • Core blowers
  • Crane ladles
  • Sand blasting machines
  • Crucible furnaces
  • Digital micrometers
  • Multipurpose screwdrivers
  • Dial calipers
  • Emery cloths
  • Allen wrench sets
  • Desktop computers
  • Vertical machining centers
  • Shearing machines
  • Vacuum casting machines
  • Horizontal milling machines
  • Electric arc furnaces
  • Socket wrench sets
  • Induction furnaces
  • Height gauges
  • Chain hoists
  • Inside diameter outside diameter ID-OD grinders
  • Micro welding equipment
  • Bench vises
  • Heat treating furnaces
  • Buffing machines
  • Foundry sand testing equipment
  • Angle plates
  • Turret lathes
  • Electric overhead traveling EOT cranes
  • Abrasive stones
  • Laser welding equipment
  • Foundry ovens
  • Multipurpose hammers
  • Cupola furnaces
  • Vent gas scrubbers
  • Digital pyrometers
  • V-blocks
  • Centrifugal casting machines
  • Core machines
  • Flat files
  • Mold clamps
  • Variable speed drill presses
  • Process air heaters
  • Wire electrical discharge machine WEDM
  • Surface plates
  • Dial indicators

Alternative Job Titles