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Automation Risk Analysis

Will “Flash Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #598 of 702. Estimated risk: 94.0%

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AI Exposure Risk

39%

“Flash Welder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

50%

“Flash Welder” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 50% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welders, Cutters, Solderers, and Brazers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Use hand-welding, flame-cutting, hand-soldering, or brazing equipment to weld or join metal components or to fill holes, indentations, or seams of fabricated metal products.

Avg. Annual Salary $55,100
Avg. Hourly Wage $26.49
Available Jobs (US) 424,040
Job Title & Hierarchy Code (SOC) Welders, Cutters, Solderers, and Brazers #51-4121
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welders, Cutters, Solderers, and Brazers”

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Core Skills & Abilities

  • Position and secure workpieces, using hoists, cranes, wire, and banding machines or hand tools.

  • Examine workpieces for defects and measure workpieces with straightedges or templates to ensure conformance with specifications.

  • Clean or degrease parts, using wire brushes, portable grinders, or chemical baths.

  • Operate metal shaping, straightening, and bending machines, such as brakes and shears.

  • Check grooves, angles, or gap allowances, using micrometers, calipers, and precision measuring instruments.

  • Use fire suppression methods in industrial emergencies.

  • Melt and apply solder along adjoining edges of workpieces to solder joints, using soldering irons, gas torches, or electric-ultrasonic equipment.

  • Analyze engineering drawings, blueprints, specifications, sketches, work orders, and material safety data sheets to plan layout, assembly, and operations.

  • Repair products by dismantling, straightening, reshaping, and reassembling parts, using cutting torches, straightening presses, and hand tools.

  • Connect and turn regulator valves to activate and adjust gas flow and pressure so that desired flames are obtained.

  • Monitor the fitting, burning, and welding processes to avoid overheating of parts or warping, shrinking, distortion, or expansion of material.

  • Determine required equipment and welding methods, applying knowledge of metallurgy, geometry, and welding techniques.

  • Develop templates and models for welding projects, using mathematical calculations based on blueprint information.

  • Weld components in flat, vertical, or overhead positions.

  • Recognize, set up, and operate hand and power tools common to the welding trade, such as shielded metal arc and gas metal arc welding equipment.

  • Select and install torches, torch tips, filler rods, and flux, according to welding chart specifications or types and thicknesses of metals.

  • Melt and apply solder to fill holes, indentations, or seams of fabricated metal products, using soldering equipment.

  • Prepare all material surfaces to be welded, ensuring that there is no loose or thick scale, slag, rust, moisture, grease, or other foreign matter.

  • Grind, cut, buff, or bend edges of workpieces to be joined to ensure snug fit, using power grinders and hand tools.

  • Weld separately or in combination, using aluminum, stainless steel, cast iron, and other alloys.

  • Preheat workpieces prior to welding or bending, using torches or heating furnaces.

  • Guide and direct flames or electrodes on or across workpieces to straighten, bend, melt, or build up metal.

  • Align and clamp workpieces together, using rules, squares, or hand tools, or position items in fixtures, jigs, or vises.

  • Set up and use ladders and scaffolding as necessary to complete work.

  • Chip or grind off excess weld, slag, or spatter, using hand scrapers or power chippers, portable grinders, or arc-cutting equipment.

  • Ignite torches or start power supplies and strike arcs by touching electrodes to metals being welded, completing electrical circuits.

  • Detect faulty operation of equipment or defective materials and notify supervisors.

  • Hammer out bulges or bends in metal workpieces.

  • Operate safety equipment and use safe work habits.

  • Mark or tag material with proper job number, piece marks, and other identifying marks as required.

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  • Surface contact pyrometers
  • Laser printers
  • Two way radios
  • Ultrasonic welding equipment
  • Respirator hose masks
  • Mobile welding units
  • Electric overhead hoists
  • Soldering jigs
  • Ratchets
  • Air chisels
  • Storage ovens and hot boxes
  • Welding guns
  • Goggles
  • Portable gas operated arc welders
  • Vises
  • Hacksaws
  • Levels
  • Tube benders
  • Lathes
  • Light trucks
  • Anvils
  • Potentiometers
  • Pry bars
  • Tungsten inert gas TIG welding equipment
  • Hydraulic jacks
  • Temperature gauges
  • Heliarc welding equipment
  • Tape measures
  • Cutoff saws
  • Scaffolding
  • Nibblers
  • Grinding machines
  • Wire feed rate measurement instruments
  • Impact wrenches
  • Notebook computers
  • Steam cleaning equipment
  • Welding masks
  • Squares
  • Utility knives
  • Plasma welders
  • Computerized numerical control CNC programmable welding robot controllers
  • Desktop computers
  • Soldering irons
  • Air drills
  • Ultrasonic soldering equipment
  • Motorized cutting torches
  • Power drills
  • Slitters
  • Metal cutting dies
  • Tin snips
  • Welding electrodes
  • Comealongs
  • Power saws
  • Current converters
  • Drill presses
  • Adjustable widemouth pliers
  • Personal computers
  • Fillet weld gauges
  • Shears
  • Angle finders
  • Metal cutting taps
  • Torch tips
  • Hand pipe threaders
  • Resistance welding equipment
  • Underwater electrodes
  • Wire cutters
  • Forklifts
  • Punch presses
  • Swing stages
  • Oxyacetylene torches
  • Jigs
  • Air scalers
  • Welding tips
  • Oxyacetylene welding equipment
  • Electrode wires
  • Underwater electrode holders
  • Overhead cranes
  • Scribers
  • Hydraulic truck lifts
  • Arc voltage measurement instruments
  • Hammers
  • Laser welders
  • Metal inert gas MIG welders
  • Welding shields
  • Welding robots
  • Power wire brushes
  • Propane torches
  • Gas flow measurement instruments
  • Vernier calipers
  • Welding lenses
  • Wire brushes
  • Pattern cutting torches
  • Workshop cranes
  • Punches
  • Direct current DC sources
  • Hydraulic presses
  • Heating coils
  • Metal markers
  • Hand shields
  • Power chippers
  • Calipers
  • Ladders
  • Reciprocating saws
  • Welding current measurement instruments
  • Bandsaws
  • Semiautomatic flame-cutting equipment
  • Brakes
  • Shielded arc welding tools
  • Dive suits
  • Electric pipe threaders
  • Rulers
  • Brazing equipment
  • Unishears
  • Adjustable wrenches
  • Welding torches
  • Pipe cutters
  • Hand chipping hammers
  • Templates
  • Socket wrench sets
  • Straightedges
  • Jibs
  • Portable magnetic drill presses
  • Underwater welding equipment
  • Waterproof gloves
  • Single-cut mill saw files
  • Micrometers
  • Power grinders
  • Welding electrode holders
  • Hand clamps
  • Self-contained breathing apparatus
  • Tongs
  • Rod ovens
  • Protractors
  • Buffers
  • Milling machines
  • Metal benders
  • Wirefeed welders
  • Deburring tools
  • Winches
  • Screwdrivers
  • Pinchbars

Alternative Job Titles