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2.1% Chance of Automation
“Foundry Process Engineer” will not be replaced by robots.
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Job Description
Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.
Job Details
- The SOC (Standard Occupational Classification) code is 17-2131.00
- The Mean Annual Wage in the U.S. is $ 97,050.00
- The Mean Hourly Wage is $ 46.00
- Currently, there are 26,800 people on this job
☝️ Information based on the reference occupation “Materials Engineers”.
Also Known As…
- Materials Engineers
- Test Engineer
- Research Engineer
- Process Engineer
- Metallurgist
- Metallurgical Engineer
- Materials Research Engineer
- Materials Engineer
- Materials Development Engineer
- Materials Branch Chief
- Materials and Processes Manager
- Welding Engineer
- Testing Engineer
- Supplier Quality Engineer (SQE)
- Stress Engineer
- Smelting Engineer
- Refining Engineer
- Project Engineer
- Plating Engineer
- Plastics Engineer
- Physical Metallurgist
- Nanotechnologist
- Metallurgical Specialist
- Metallographer
- Material Analyst
- Green Building Materials Designer
- Glass Science Engineer
- Foundry Metallurgist
- Forensic Materials Engineer
- Failure Analysis Technician
- Extractive Metallurgist
- Design Engineer
- Corrosion Engineer
- Ceramics Test Engineer
- Ceramic Research Engineer
- Ceramic Design Engineer
- Automation Engineer
Tasks for “Foundry Process Engineer”
- Plan and implement laboratory operations for the purpose of developing material and fabrication procedures that meet cost, product specification, and performance standards.
- Review new product plans and make recommendations for material selection based on design objectives, such as strength, weight, heat resistance, electrical conductivity, and cost.
- Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.
- Evaluate technical specifications and economic factors relating to process or product design objectives.
- Design and direct the testing or control of processing procedures.
- Supervise the work of technologists, technicians, and other engineers and scientists.
- Teach in colleges and universities.
- Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.
- Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.
- Modify properties of metal alloys, using thermal and mechanical treatments.
- Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.
- Guide technical staff engaged in developing materials for specific uses in projected products or devices.
- Design processing plants and equipment.
- Plan and evaluate new projects, consulting with other engineers and corporate executives as necessary.
- Conduct or supervise tests on raw materials or finished products to ensure their quality.
- Replicate the characteristics of materials and their components with computers.
- Determine appropriate methods for fabricating and joining materials.
- Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.
- Write for technical magazines, journals, and trade association publications.
- Monitor material performance and evaluate material deterioration.
Related Technology & Tools
- Extensometers
- Screw-driven test machines
- Laboratory microwave ovens
- Liquid conditioners
- Vacuum furnaces
- Thermal analysis systems
- Differential thermal analyzers
- Laser Doppler velocimeters LDV
- Digitizing oscilloscopes
- Accelerometers
- Temperature regulated shaking water baths
- High temperature material testing systems
- Molecular pumps
- Water-cooled saws
- Isodynamic separators
- Fourier transform infrared FTIR spectroscopes
- Filter presses
- Cement mixers
- Calorimeters
- Ultrasonicators
- Jar mills
- Drop weight impact towers
- Laboratory sample splitters
- Laboratory glove boxes
- Hardness testers
- Fume hoods
- Vibration analysis equipment
- Lapping wheels
- Sanding machines
- Inert atmosphere box furnaces
- Energy dispersive x-ray spectrometers EDS
- Solar simulators
- Concrete test hammers
- Atomic absorption AA spectrophotometers
- Spectrophotometers
- Scanning electron microscopes SEM
- Hot blenders
- Particle size analyzers
- Rod mills
- Adhesion testers
- Deionizers
- Turbidimeters
- Specific gravity balances
- Computer numerical controlled CNC milling machines
- Water burets
- Computerized numerical control CNC lathes
- Lathes
- Differential scanning calorimeters
- Fiberscopes
- Spectrometers
- Steam autoclaves
- Hydraulic presses
- Laboratory vacuum pumps
- Holding jigs
- Microwave autoclaves
- Mass spectrometers
- Ultrasound inspection equipment
- Roll crushers
- Oscillating water tunnels
- X ray fluorescence XRF spectrometers
- Gel permeation chromatographs GPC
- Gas chromatographs GC
- Sample presses
- Solvent dryers
- Ball mills
- Viscosity meters
- Abrasion testers
- pH testers
- Tensile testers
- Muffle furnaces
- Current versus voltage IV curve tracers
- Digital cameras
- Infrared cameras
- Diffractometers
- Permeability measuring devices
- Etching equipment
- Analytical balances
- Compression testing machines
- Benchtop centrifuges
- Friction and wear testers
- Atomic force microscopes
- Laminators
- Plasma-arc furnaces
- Microwave tube furnaces
- Accelerated weathering machines
- High tension separators
- Solid state laser systems
- Binocular compound microscopes
- Electrostatic separators
- Drying ovens
- Counter-current mixers
- Safety gloves
- Charpy impact testers
- Infrared monitors
- X ray fluorescence XRF analyzers
- Heated walk-in environmental chambers
- Polarizing microscopes
- Impact testers
- Electron microprobe analyzers EMPA
- Electrometers
- Ultrasonic dismembrators
- High pressure liquid chromatograph HPLC equipment
- Ammeters
- Kneading compactors
- Sonometers
- Acoustic impediography equipment
- Injection molding machines
- Twin-screw extruders
- Attritors
- Mechanical sieve shakers
- Film thickness measurement systems
- Rotating furnaces
- Linear variable differential transformers LVDT
- Slurry blenders
- Gauss meters
- Flame photometers
- Dataloggers
- Laboratory test sieves
- Load frames
- Micromanipulators
- Gyratory crushers
- Flotation columns
- Masonry cutters
- Durometers
- Magnetic separators
- Balling drums
- Jaw crushers
- Gas detectors
- Stereo microscopes
- Pit depth gauges
- Ultrasonic baths
- Thermogravimetric analyzers
- Reflectometers
- Band saws
- Vacuum evaporators
- Microwave sintering furnaces
- Microscope photo attachments
- Ultraviolet UV exposure units
- Graphite element furnaces
- Stabilometers
- Laboratory pulverizers
- High-vacuum tensile testing chambers
- Freeze-thaw test units
- Coordinate measuring machines CMM
- Personal computers
- Vacuum coating systems
- Optical emission spectrometers
- Pycnometers
- Safety glasses
- Optical compound microscopes
- Wind tunnels
- Porosity indicators
- Servohydraulic test machines
- Polishing machines
- Colorimeters
- Tension gauges
- Adiabatic bomb calorimeters
- Electronic toploading balances
- Laboratory blenders
- Twin screw extruders
- Strain gauges
- Melt spinners
- Spectrocolorimeters
- Tube furnaces
- Magnetic susceptibility balances
- QMC CM4D
- Microsoft Office
- Dassault Systemes CATIA
- Microsoft Word
- Minitab
- Digital image correlation DIC software
- National Instruments LabVIEW
- SAP
- Graphics software
- Presentation software
- Formula translation/translator FORTRAN
- Microsoft Visual Basic.NET
- Autodesk AutoCAD
- Web browser software
- IBM Notes
- Microsoft Excel
- MTS Testworks
- Stereolithography SLA rapid prototyping systems
- Fault detection isolation and recovery FDIR software
- Microsoft Outlook
- Data entry software
- Microsoft PowerPoint
- Word processing software
- Image analysis systems
- Microsoft SharePoint
- Fused deposition modeling FDM rapid prototyping systems
- ANSYS Multiphysics
- Microsoft Visual Basic
- PTC Creo Parametric
- C++
- Computer aided design CAD software
- Microsoft Visio