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Automation Risk Analysis

Will “Process Control Tech” be Automated?

Historical Context: Oxford Study (2013)

Ranked #444 of 702. Estimated risk: 81.0%

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AI Exposure Risk

34%

“Process Control Tech” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 34% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Process Control Tech” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Electro-Mechanical and Mechatronics Technologists and Technicians, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate, test, maintain, or adjust unmanned, automated, servomechanical, or electromechanical equipment. May operate unmanned submarines, aircraft, or other equipment to observe or record visual information at sites such as oil rigs, crop fields, buildings, or for similar infrastructure, deep ocean exploration, or hazardous waste removal. May assist engineers in testing and designing robotics equipment.

Avg. Annual Salary $75,710
Avg. Hourly Wage $36.40
Available Jobs (US) 14,680
Job Title & Hierarchy Code (SOC) Electro-Mechanical and Mechatronics Technologists and Technicians #17-3024
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Electro-Mechanical and Mechatronics Technologists and Technicians”

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Core Skills & Abilities

  • Align, fit, or assemble component parts, using hand or power tools, fixtures, templates, or microscopes.

  • Repair, rework, or calibrate hydraulic or pneumatic assemblies or systems to meet operational specifications or tolerances.

  • Analyze engineering designs of logic or digital circuitry, motor controls, instrumentation, or data acquisition for implementation into new or existing automated, servomechanical, or other electromechanical systems.

  • Produce electrical, electronic, or mechanical drawings or other related documents or graphics necessary for electromechanical design, using computer-aided design (CAD) software.

  • Consult with machinists to ensure that electromechanical equipment or systems meet design specifications.

  • Operate metalworking machines to fabricate housings, jigs, fittings, or fixtures.

  • Select electromechanical equipment, materials, components, or systems to meet functional specifications.

  • Verify part dimensions or clearances to ensure conformance to specifications, using precision measuring instruments.

  • Identify energy-conserving production or fabrication methods, such as by bending metal rather than cutting and welding or casting metal.

  • Develop or implement programs related to the environmental impact of engineering activities.

  • Conduct statistical studies to analyze or compare production costs for sustainable and nonsustainable designs.

  • Assist engineers to implement electromechanical designs in industrial or other settings.

  • Test performance of electromechanical assemblies, using test instruments such as oscilloscopes, electronic voltmeters, or bridges.

  • Specify, coordinate, or conduct quality-control or quality-assurance programs and procedures.

  • Operate, test, or maintain robotic equipment used for green production applications, such as waste-to-energy conversion systems, minimization of material waste, or replacement of human operators in dangerous work environments.

  • Read blueprints, schematics, diagrams, or technical orders to determine methods and sequences of assembly.

  • Modify, maintain, or repair electrical, electronic, or mechanical components, equipment, or systems to ensure proper functioning.

  • Train others to install, use, or maintain robots.

  • Inspect parts for surface defects.

  • Install electrical or electronic parts and hardware in housings or assemblies, using soldering equipment and hand tools.

  • Fabricate or assemble mechanical, electrical, or electronic components or assemblies.

  • Select and use laboratory, operational, or diagnostic techniques or test equipment to assess electromechanical circuits, equipment, processes, systems, or subsystems.

  • Establish and maintain inventory, records, or documentation systems.

  • Install or program computer hardware or machine or instrumentation software in microprocessor-based systems.

  • Determine whether selected electromechanical components comply with environmental standards and regulations.

  • Translate electromechanical drawings into design specifications, applying principles of engineering, thermal or fluid sciences, mathematics, or statistics.

  • Prepare written documentation of electromechanical test results.

  • Develop, test, or program new robots.

Technologies & Software

  • Computerized maintenance management system CMMS
  • Microsoft Outlook
  • Autodesk Inventor
  • PTC Creo Parametric
  • Rockwell RSLogix
  • Manufacturing resource planning MRP software
  • Operating system software
  • MathWorks Simulink
  • Human machine interface HMI software
  • Python
  • C++
  • GitHub Copilot
  • AutoCAD AI
  • Motion control software
  • Autodesk AutoCAD
  • Automation Studio
  • ESRI ArcGIS software
  • Circuit simulation software
  • Dassault Systemes SolidWorks
  • CloudCompare
  • Litchi
  • ANSYS AI Simulation
  • SAP software
  • Pix4D software
  • The MathWorks MATLAB
  • MindJet MindManager
  • Rapid prototyping software
  • National Instruments Ultiboard
  • ChatGPT (OpenAI)
  • National Instruments LabVIEW
  • Microsoft Office software
  • Airdata
  • Microsoft PowerPoint
  • Perplexity AI
  • Microsoft Word
  • Computer aided design CAD software
  • Gemini Code Assist
  • Microsoft Access
  • Autodesk AI
  • Supervisory control and data acquisition SCADA software
  • Programmable logic controller PLC software
  • Linux
  • Microsoft Excel
  • Pix4D Pix4Dcapture
  • Laser imaging detection and ranging LIDAR system
  • UgCS
  • McNeel Rhinoceros 3D
  • Oracle Agile Product Lifecycle Management PLM
  • UNIX
  • National Instruments Multisim
  • Hammers
  • Laser engravers
  • Optical comparators
  • Function generators
  • Digital cameras
  • Digital oscilloscopes
  • Tensile testers
  • Pressure gauges
  • Desktop computers
  • Soldering equipment
  • X-Y positioning tables
  • Screwdrivers
  • Three-dimensional prototyping printers
  • Coordinate measuring machines CMM
  • Multispectral imaging equipment
  • Iron workers
  • Laser printers
  • Analog oscilloscopes
  • Drill presses
  • Fixed wing unmanned aerial vehicles UAV
  • Hyperspectral imaging equipment
  • Force gauges
  • Spectrum analyzers
  • Socket wrench sets
  • Impact testers
  • Machining centers
  • Direct current DC power supplies
  • Measuring tapes
  • Pressure sensors
  • Selective laser sintering SLS systems
  • Flow meters
  • Oscilloscopes
  • Hex wrenches
  • Megohmmeters
  • Potentiometers
  • Dynamometers
  • Multi-rotor unmanned aerial vehicles UAV
  • Programmable logic controllers PLC
  • Hipot testers
  • Pipe threading machines
  • Digital tachometers
  • Conductivity sensors
  • Thermal cameras
  • Wire strippers
  • Robotic welders
  • Voltmeters
  • Laser alignment tools
  • Computerized numerical control CNC machining centers
  • Proximity sensors
  • Thermocouples
  • Three dimensional laser scanners
  • Portable welding equipment
  • Pneumatic electric converters
  • Load cells
  • Pipe benders
  • Protective goggles
  • Tungsten inert gas TIG welding equipment
  • Computerized numerical control CNC lathes
  • Digital multimeters
  • Framing squares
  • Personal computers
  • Manual mills
  • Open end wrenches
  • Heat treatment furnaces
  • Laptop computers
  • Hardness testers
  • DroneDeploy
  • Metal inert gas MIG welders

Alternative Job Titles