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Automation Risk Analysis

Will “Process Control Tech” be Automated?

Historical Context: Oxford Study (2013)

Ranked #444 of 702. Estimated risk: 81.0%

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AI Exposure Risk

34%

“Process Control Tech” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 34% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Process Control Tech” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Electro-Mechanical and Mechatronics Technologists and Technicians, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate, test, maintain, or adjust unmanned, automated, servomechanical, or electromechanical equipment. May operate unmanned submarines, aircraft, or other equipment to observe or record visual information at sites such as oil rigs, crop fields, buildings, or for similar infrastructure, deep ocean exploration, or hazardous waste removal. May assist engineers in testing and designing robotics equipment.

Avg. Annual Salary $75,710
Avg. Hourly Wage $36.40
Available Jobs (US) 14,680
Job Title & Hierarchy Code (SOC) Electro-Mechanical and Mechatronics Technologists and Technicians #17-3024
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Electro-Mechanical and Mechatronics Technologists and Technicians”

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Core Skills & Abilities

  • Consult with machinists to ensure that electromechanical equipment or systems meet design specifications.

  • Develop, test, or program new robots.

  • Produce electrical, electronic, or mechanical drawings or other related documents or graphics necessary for electromechanical design, using computer-aided design (CAD) software.

  • Operate metalworking machines to fabricate housings, jigs, fittings, or fixtures.

  • Install electrical or electronic parts and hardware in housings or assemblies, using soldering equipment and hand tools.

  • Translate electromechanical drawings into design specifications, applying principles of engineering, thermal or fluid sciences, mathematics, or statistics.

  • Identify energy-conserving production or fabrication methods, such as by bending metal rather than cutting and welding or casting metal.

  • Prepare written documentation of electromechanical test results.

  • Fabricate or assemble mechanical, electrical, or electronic components or assemblies.

  • Conduct statistical studies to analyze or compare production costs for sustainable and nonsustainable designs.

  • Assist engineers to implement electromechanical designs in industrial or other settings.

  • Align, fit, or assemble component parts, using hand or power tools, fixtures, templates, or microscopes.

  • Determine whether selected electromechanical components comply with environmental standards and regulations.

  • Establish and maintain inventory, records, or documentation systems.

  • Repair, rework, or calibrate hydraulic or pneumatic assemblies or systems to meet operational specifications or tolerances.

  • Develop or implement programs related to the environmental impact of engineering activities.

  • Specify, coordinate, or conduct quality-control or quality-assurance programs and procedures.

  • Train others to install, use, or maintain robots.

  • Install or program computer hardware or machine or instrumentation software in microprocessor-based systems.

  • Modify, maintain, or repair electrical, electronic, or mechanical components, equipment, or systems to ensure proper functioning.

  • Test performance of electromechanical assemblies, using test instruments such as oscilloscopes, electronic voltmeters, or bridges.

  • Read blueprints, schematics, diagrams, or technical orders to determine methods and sequences of assembly.

  • Verify part dimensions or clearances to ensure conformance to specifications, using precision measuring instruments.

  • Select and use laboratory, operational, or diagnostic techniques or test equipment to assess electromechanical circuits, equipment, processes, systems, or subsystems.

  • Inspect parts for surface defects.

  • Analyze engineering designs of logic or digital circuitry, motor controls, instrumentation, or data acquisition for implementation into new or existing automated, servomechanical, or other electromechanical systems.

  • Operate, test, or maintain robotic equipment used for green production applications, such as waste-to-energy conversion systems, minimization of material waste, or replacement of human operators in dangerous work environments.

  • Select electromechanical equipment, materials, components, or systems to meet functional specifications.

Technologies & Software

  • Perplexity AI
  • Microsoft Office software
  • Microsoft Access
  • Rockwell RSLogix
  • Microsoft Excel
  • Computerized maintenance management system CMMS
  • Autodesk Inventor
  • GitHub Copilot
  • Microsoft Word
  • Human machine interface HMI software
  • MathWorks Simulink
  • Supervisory control and data acquisition SCADA software
  • Manufacturing resource planning MRP software
  • MindJet MindManager
  • Circuit simulation software
  • Autodesk AI
  • Gemini Code Assist
  • C++
  • Linux
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • National Instruments Ultiboard
  • Operating system software
  • Autodesk AutoCAD
  • ANSYS AI Simulation
  • National Instruments LabVIEW
  • Laser imaging detection and ranging LIDAR system
  • SAP software
  • Airdata
  • AutoCAD AI
  • McNeel Rhinoceros 3D
  • ChatGPT (OpenAI)
  • PTC Creo Parametric
  • Rapid prototyping software
  • Computer aided design CAD software
  • UgCS
  • CloudCompare
  • Litchi
  • Motion control software
  • Programmable logic controller PLC software
  • Pix4D software
  • UNIX
  • ESRI ArcGIS software
  • Automation Studio
  • Dassault Systemes SolidWorks
  • Pix4D Pix4Dcapture
  • Oracle Agile Product Lifecycle Management PLM
  • Python
  • Microsoft Outlook
  • National Instruments Multisim
  • Iron workers
  • Load cells
  • DroneDeploy
  • Analog oscilloscopes
  • Hammers
  • Digital cameras
  • Socket wrench sets
  • Thermal cameras
  • Thermocouples
  • Screwdrivers
  • Coordinate measuring machines CMM
  • Digital multimeters
  • Digital tachometers
  • Three dimensional laser scanners
  • Hardness testers
  • Programmable logic controllers PLC
  • Manual mills
  • Hipot testers
  • Personal computers
  • Open end wrenches
  • Hex wrenches
  • Flow meters
  • Force gauges
  • Desktop computers
  • Computerized numerical control CNC lathes
  • Direct current DC power supplies
  • Pressure gauges
  • Impact testers
  • Pneumatic electric converters
  • Heat treatment furnaces
  • Voltmeters
  • Tensile testers
  • Multi-rotor unmanned aerial vehicles UAV
  • Multispectral imaging equipment
  • Fixed wing unmanned aerial vehicles UAV
  • Digital oscilloscopes
  • Drill presses
  • Spectrum analyzers
  • Pressure sensors
  • Measuring tapes
  • Dynamometers
  • Robotic welders
  • Protective goggles
  • Wire strippers
  • Three-dimensional prototyping printers
  • Soldering equipment
  • Function generators
  • Pipe threading machines
  • Laser alignment tools
  • Computerized numerical control CNC machining centers
  • Proximity sensors
  • Metal inert gas MIG welders
  • Machining centers
  • Laser printers
  • Optical comparators
  • Hyperspectral imaging equipment
  • Potentiometers
  • Framing squares
  • Portable welding equipment
  • Pipe benders
  • Laser engravers
  • Oscilloscopes
  • X-Y positioning tables
  • Tungsten inert gas TIG welding equipment
  • Megohmmeters
  • Laptop computers
  • Conductivity sensors
  • Selective laser sintering SLS systems

Alternative Job Titles