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Automation Risk Analysis

Will “Machine Set Up Operator (Machine Set Up Op)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #325 of 702. Estimated risk: 59.0%

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AI Exposure Risk

41%

“Machine Set Up Operator (Machine Set Up Op)” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 41% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

66%

“Machine Set Up Operator (Machine Set Up Op)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 66% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Millwrights, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Install, dismantle, or move machinery and heavy equipment according to layout plans, blueprints, or other drawings.

Avg. Annual Salary $68,640
Avg. Hourly Wage $33.00
Available Jobs (US) 40,660
Job Title & Hierarchy Code (SOC) Millwrights #49-9044
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Millwrights”

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Core Skills & Abilities

  • Dismantle machines, using hammers, wrenches, crowbars, and other hand tools.

  • Dismantle machinery and equipment for shipment to installation site, performing installation and maintenance work as part of team.

  • Operate engine lathe to grind, file, and turn machine parts to dimensional specifications.

  • Attach moving parts and subassemblies to basic assembly unit, using hand tools and power tools.

  • Conduct preventative maintenance and repair, and lubricate machines and equipment.

  • Insert shims, adjust tension on nuts and bolts, or position parts, using hand tools and measuring instruments, to set specified clearances between moving and stationary parts.

  • Lay out mounting holes, using measuring instruments, and drill holes with power drill.

  • Level bedplate and establish centerline, using straightedge, levels, and transit.

  • Shrink-fit bushings, sleeves, rings, liners, gears, and wheels to specified items, using portable gas heating equipment.

  • Position steel beams to support bedplates of machines and equipment, using blueprints and schematic drawings to determine work procedures.

  • Troubleshoot equipment, electrical components, hydraulics, or other mechanical systems.

  • Construct foundation for machines, using hand tools and building materials such as wood, cement, and steel.

  • Align machines or equipment, using hoists, jacks, hand tools, squares, rules, micrometers, lasers, or plumb bobs.

  • Install robot and modify its program, using teach pendant.

  • Assemble machines, and bolt, weld, rivet, or otherwise fasten them to foundation or other structures, using hand tools and power tools.

  • Weld, repair, and fabricate equipment or machinery.

  • Assemble and install equipment, using hand tools and power tools.

  • Move machinery and equipment, using hoists, dollies, rollers, and trucks.

  • Replace defective parts of machine, or adjust clearances and alignment of moving parts.

  • Fabricate and dismantle parts, equipment, and machines, using a cutting torch or other cutting equipment.

  • Connect power unit to machines or steam piping to equipment, and test unit to evaluate its mechanical operation.

  • Bolt parts, such as side and deck plates, jaw plates, and journals, to basic assembly unit.

  • Signal crane operator to lower basic assembly units to bedplate, and align unit to centerline.

Technologies & Software

  • SAP software
  • Microsoft Excel
  • Augury (Predictive Maintenance)
  • Microsoft Office software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Perplexity AI
  • Autodesk AutoCAD
  • Uptake AI
  • Computer aided design CAD software
  • ServiceMax AI
  • Block and tackle equipment
  • Pyrometers
  • Drill presses
  • Protractors
  • Plasma welders
  • Screw jacks
  • Filler pumps
  • Brass hammers
  • Torque multipliers
  • Steel squares
  • Chain falls
  • Box end wrenches
  • Putty knives
  • Retaining ring pliers
  • Hammer drills
  • Tap extractors
  • Scribers
  • Dividers
  • Personal computers
  • Ladders
  • Optical squares
  • Oxyacetylene torches
  • Reamers
  • Outside micrometers
  • Ratchet jacks
  • Cable cutters
  • Combination wrenches
  • Surface grinding machines
  • Hydraulic cranes
  • Metal cutting dies
  • Table saws
  • Welding gloves
  • Power grinders
  • Straightedges
  • Alignment telescopes
  • Air compressors
  • Nut splitters
  • Needlenose pliers
  • Telescoping gauges
  • Overhead cranes
  • Jig saws
  • Small hole gauges
  • Inside micrometers
  • Hole punches
  • Tuggers
  • Chain wrenches
  • Vibration indicators
  • Power press brakes
  • Wire brushes
  • Soldering irons
  • Pneumatic weld flux chippers
  • Inside calipers
  • Planing machines
  • Ball peen hammers
  • Electronic levels
  • Depth micrometers
  • Protective ear muffs
  • Vertical milling machines
  • Shaft key wrenches
  • Comealongs
  • Dollies
  • Depth gauges
  • Radius gauges
  • Keyway broaches
  • Taper plug gauges
  • Safety goggles
  • Packing pullers
  • Tube cutters
  • Pipe cutters
  • Metal cutting taps
  • Transformer welding machines
  • Grease guns
  • Hydraulic pumps
  • Tungsten inert gas TIG welding equipment
  • Spiral screw extractors
  • Sharpening equipment
  • Honing stones
  • Spanner wrenches
  • Teach pendants
  • Tension gauges
  • Snap gauges
  • Bandsaws
  • Bearing heaters
  • Strap wrenches
  • Hydraulic jacks
  • Overhead hoists
  • Cutoff saws
  • Tin snips
  • Scrapers
  • Scaffolding
  • Gear lube dispensers
  • Bucket pumps
  • Soldering guns
  • End mills
  • Power drills
  • Drift pins
  • Power chippers
  • Round files
  • Plumb bobs
  • Welding ground clamps
  • Handtrucks
  • Transfer punches
  • Outside calipers
  • Material-hoisting slings
  • Drafting compasses
  • Center punches
  • Laser levels
  • Belt sanders
  • Precision files
  • Bevel protractors
  • Crowbars
  • Measuring tapes
  • Turning lathes
  • Chipping hammers
  • Lubrication guns
  • Scissors
  • Allen wrenches
  • Power saws
  • Spot welding equipment
  • Parallel blocks
  • Gas-powered generators
  • Soft face hammers
  • Hydraulic press frames
  • Hand clamps
  • Snap ring pliers
  • Gage blocks
  • Ultrasonic thickness detectors
  • Chain hoists
  • Steel hammers
  • Prick punches
  • Precision levels
  • Socket wrench sets
  • Hoisting hooks
  • Pipe threading machines
  • Respirators
  • Welding electrode holders
  • Micrometers
  • Welding shields
  • Dead-blow hammers
  • Dial indicators
  • Bearing pullers
  • Pry bars
  • Magnetic drill presses
  • Adjustable wrenches
  • Pulleys
  • Trammel points
  • Chain cutters
  • Combination squares
  • Diagonal cutting pliers
  • Claw hammers
  • Height gauges
  • Metal inert gas MIG welders
  • Vernier calipers
  • Arbor presses
  • Torque wrenches
  • Stroboscopes
  • Pipe wrenches
  • Dial calipers
  • Gear pullers
  • Cylinder hones
  • Layout templates
  • Transfer pumps
  • Nibblers
  • Inspection mirrors
  • Tachometers
  • Shielded arc welding tools
  • Core drills
  • Thread gauges
  • Forklifts
  • Taper gauges
  • Gear shapers
  • Sheave gauges
  • Rivet guns
  • Flat files
  • Workshop bench vises
  • Shrink rules
  • Flare nut wrenches
  • Carpenters' levels
  • Gasket cutters
  • Pneumatic needle scalers
  • Utility knives
  • Water levels
  • Angled feeler gauges
  • Cold chisels
  • Transit levels