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Automation Risk Analysis

Will “Injection Molding Maintenance Technician (Injection Molding Maintenance Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #620 of 702. Estimated risk: 95.0%

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AI Exposure Risk

49%

“Injection Molding Maintenance Technician (Injection Molding Maintenance Tech)” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 49% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Injection Molding Maintenance Technician (Injection Molding Maintenance Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.

Avg. Annual Salary $44,130
Avg. Hourly Wage $21.22
Available Jobs (US) 154,820
Job Title & Hierarchy Code (SOC) Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic #51-4072
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Mix and measure compounds, or weigh premixed compounds, and dump them into machine tubs, cavities, or molds.

  • Skim or pour dross, slag, or impurities from molten metal, using ladles, rakes, hoes, spatulas, or spoons.

  • Operate hoists to position dies or patterns on foundry floors.

  • Turn valves and dials of machines to regulate pressure, temperature, and speed and feed rates, and to set cycle times.

  • Preheat tools, dies, plastic materials, or patterns, using blowtorches or other equipment.

  • Maintain inventories of materials.

  • Unload finished products from conveyor belts, pack them in containers, and place containers in warehouses.

  • Observe meters and gauges to verify and record temperatures, pressures, and press-cycle times.

  • Adjust equipment and workpiece holding fixtures, such as mold frames, tubs, and cutting tables, to ensure proper functioning.

  • Inventory and record quantities of materials and finished products, requisitioning additional supplies as necessary.

  • Remove finished or cured products from dies or molds, using hand tools, air hoses, and other equipment, stamping identifying information on products when necessary.

  • Read specifications, blueprints, and work orders to determine setups, temperatures, and time settings required to mold, form, or cast plastic materials, as well as to plan production sequences.

  • Select coolants and lubricants, and start their flow.

  • Remove parts, such as dies, from machines after production runs are finished.

  • Measure and visually inspect products for surface and dimension defects to ensure conformance to specifications, using precision measuring instruments.

  • Pour or load metal or sand into melting pots, furnaces, molds, or hoppers, using shovels, ladles, or machines.

  • Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.

  • Repair or replace damaged molds, pipes, belts, chains, or other equipment, using hand tools, hand-powered presses, or jib cranes.

  • Connect water hoses to cooling systems of dies, using hand tools.

  • Spray, smoke, or coat molds with compounds to lubricate or insulate molds, using acetylene torches or sprayers.

  • Cool products after processing to prevent distortion.

  • Perform maintenance work such as cleaning and oiling machines.

  • Observe continuous operation of automatic machines to ensure that products meet specifications and to detect jams or malfunctions, making adjustments as necessary.

  • Position and secure workpieces on machines, and start feeding mechanisms.

  • Install dies onto machines or presses and coat dies with parting agents, according to work order specifications.

  • Select and install blades, tools, or other attachments for each operation.

  • Obtain and move specified patterns to work stations, manually or using hoists, and secure patterns to machines, using wrenches.

  • Smooth and clean inner surfaces of molds, using brushes, scrapers, air hoses, or grinding wheels, and fill imperfections with refractory material.

  • Trim excess material from parts, using knives, and grind scrap plastic into powder for reuse.

Technologies & Software

  • ABB AI Robotics
  • Intera Systems Hawk-i
  • Siemens Industrial AI
  • Visi-Trak True-Trak 20/20
  • Microsoft Excel
  • Cognex Vision AI
  • Microsoft Office software
  • SAP software
  • Sight Machine AI
  • RobotWare DieCast
  • FANUC Robotics iRVision
  • Microsoft Word
  • HotFlo! Die-Shot Monitor
  • Rockwell Automation AI
  • Microsoft Outlook
  • Hydraulic pressure gauges
  • Air guns
  • Hand crimpers
  • Sprue pullers
  • Orifice gauges
  • Measuring tapes
  • Standard metal ladles
  • Robotic metal ladles
  • Injection molding machines
  • Duckbill pliers
  • Round nose pliers
  • Aluminum hammers
  • Digital psychrometers
  • Digital timers
  • Right angle pliers
  • Lifting slings
  • Electric overhead traveling EOT cranes
  • Die cast dies
  • Digital torque wrenches
  • Brass hammers
  • Pressure die casting machines
  • Loading robots
  • Die bars
  • Thermal imaging cameras
  • Air angle die grinders
  • Stopwatches
  • Multipurpose screwdrivers
  • Aluminized suits
  • Hex key sets
  • Gate cutters
  • Digital micrometers
  • Digital surface thermometers
  • Digital radius gauges
  • Utility knives
  • Pneumatic die grinders
  • Deflashing tools
  • Hot chamber die casting machines
  • Wheeled forklifts
  • Wire cleaning brushes
  • Melt pressure transducers
  • Hand scrapers
  • Mold clamps
  • Cold chamber die casting machines
  • Digital handheld thermometers
  • Protective glasses
  • Air purifying respirators
  • Thermocouples
  • Trim presses
  • Compressed air sprayers
  • Tie bar strain gauges
  • Flash trimming knives
  • Pressure washers
  • Extruding equipment
  • Mechanical limit switches
  • Needle nose pliers
  • Powered industrial trucks
  • Video borescopes
  • Gravity die casting machines

Alternative Job Titles