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Automation Risk Analysis

Will “Thermoplastic Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #620 of 702. Estimated risk: 95.0%

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AI Exposure Risk

49%

“Thermoplastic Technician” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 49% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Thermoplastic Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.

Avg. Annual Salary $44,130
Avg. Hourly Wage $21.22
Available Jobs (US) 154,820
Job Title & Hierarchy Code (SOC) Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic #51-4072
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Trim excess material from parts, using knives, and grind scrap plastic into powder for reuse.

  • Position and secure workpieces on machines, and start feeding mechanisms.

  • Perform maintenance work such as cleaning and oiling machines.

  • Obtain and move specified patterns to work stations, manually or using hoists, and secure patterns to machines, using wrenches.

  • Repair or replace damaged molds, pipes, belts, chains, or other equipment, using hand tools, hand-powered presses, or jib cranes.

  • Remove parts, such as dies, from machines after production runs are finished.

  • Unload finished products from conveyor belts, pack them in containers, and place containers in warehouses.

  • Smooth and clean inner surfaces of molds, using brushes, scrapers, air hoses, or grinding wheels, and fill imperfections with refractory material.

  • Spray, smoke, or coat molds with compounds to lubricate or insulate molds, using acetylene torches or sprayers.

  • Connect water hoses to cooling systems of dies, using hand tools.

  • Remove finished or cured products from dies or molds, using hand tools, air hoses, and other equipment, stamping identifying information on products when necessary.

  • Install dies onto machines or presses and coat dies with parting agents, according to work order specifications.

  • Pour or load metal or sand into melting pots, furnaces, molds, or hoppers, using shovels, ladles, or machines.

  • Preheat tools, dies, plastic materials, or patterns, using blowtorches or other equipment.

  • Select coolants and lubricants, and start their flow.

  • Adjust equipment and workpiece holding fixtures, such as mold frames, tubs, and cutting tables, to ensure proper functioning.

  • Observe continuous operation of automatic machines to ensure that products meet specifications and to detect jams or malfunctions, making adjustments as necessary.

  • Mix and measure compounds, or weigh premixed compounds, and dump them into machine tubs, cavities, or molds.

  • Measure and visually inspect products for surface and dimension defects to ensure conformance to specifications, using precision measuring instruments.

  • Skim or pour dross, slag, or impurities from molten metal, using ladles, rakes, hoes, spatulas, or spoons.

  • Inventory and record quantities of materials and finished products, requisitioning additional supplies as necessary.

  • Cool products after processing to prevent distortion.

  • Read specifications, blueprints, and work orders to determine setups, temperatures, and time settings required to mold, form, or cast plastic materials, as well as to plan production sequences.

  • Turn valves and dials of machines to regulate pressure, temperature, and speed and feed rates, and to set cycle times.

  • Operate hoists to position dies or patterns on foundry floors.

  • Maintain inventories of materials.

  • Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.

  • Observe meters and gauges to verify and record temperatures, pressures, and press-cycle times.

  • Select and install blades, tools, or other attachments for each operation.

Technologies & Software

  • Sight Machine AI
  • SAP software
  • Intera Systems Hawk-i
  • Microsoft Outlook
  • Siemens Industrial AI
  • Cognex Vision AI
  • HotFlo! Die-Shot Monitor
  • Visi-Trak True-Trak 20/20
  • RobotWare DieCast
  • Microsoft Word
  • Microsoft Office software
  • ABB AI Robotics
  • Microsoft Excel
  • Rockwell Automation AI
  • FANUC Robotics iRVision
  • Powered industrial trucks
  • Digital torque wrenches
  • Hot chamber die casting machines
  • Measuring tapes
  • Robotic metal ladles
  • Protective glasses
  • Right angle pliers
  • Pressure washers
  • Multipurpose screwdrivers
  • Aluminum hammers
  • Digital handheld thermometers
  • Round nose pliers
  • Wheeled forklifts
  • Hydraulic pressure gauges
  • Standard metal ladles
  • Digital micrometers
  • Extruding equipment
  • Die cast dies
  • Flash trimming knives
  • Digital radius gauges
  • Hand scrapers
  • Lifting slings
  • Compressed air sprayers
  • Pressure die casting machines
  • Cold chamber die casting machines
  • Hand crimpers
  • Video borescopes
  • Needle nose pliers
  • Tie bar strain gauges
  • Wire cleaning brushes
  • Orifice gauges
  • Utility knives
  • Injection molding machines
  • Air guns
  • Hex key sets
  • Mechanical limit switches
  • Sprue pullers
  • Air angle die grinders
  • Digital timers
  • Melt pressure transducers
  • Duckbill pliers
  • Electric overhead traveling EOT cranes
  • Air purifying respirators
  • Mold clamps
  • Pneumatic die grinders
  • Gravity die casting machines
  • Die bars
  • Gate cutters
  • Stopwatches
  • Digital surface thermometers
  • Loading robots
  • Thermal imaging cameras
  • Aluminized suits
  • Deflashing tools
  • Trim presses
  • Brass hammers
  • Thermocouples
  • Digital psychrometers

Alternative Job Titles