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Automation Risk Analysis

Will “Manufacturing Controls Engineer” be Automated?

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AI Exposure Risk

52%

“Manufacturing Controls Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

44%

“Manufacturing Controls Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 44% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Manufacturing Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design, integrate, or improve manufacturing systems or related processes. May work with commercial or industrial designers to refine product designs to increase producibility and decrease costs.

Job Title & Hierarchy Code (SOC) Manufacturing Engineers #17-2112.03
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Data is based on the reference occupation: “Manufacturing Engineers”

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Core Skills & Abilities

  • Estimate costs, production times, or staffing requirements for new designs.

  • Communicate manufacturing capabilities, production schedules, or other information to facilitate production processes.

  • Evaluate manufactured products according to specifications and quality standards.

  • Prepare reports summarizing information or trends related to manufacturing performance.

  • Redesign packaging for manufactured products to minimize raw material use or waste.

  • Purchase equipment, materials, or parts.

  • Supervise technicians, technologists, analysts, administrative staff, or other engineers.

  • Prepare documentation for new manufacturing processes or engineering procedures.

  • Apply continuous improvement methods, such as lean manufacturing, to enhance manufacturing quality, reliability, or cost-effectiveness.

  • Review product designs for manufacturability or completeness.

  • Design, install, or troubleshoot manufacturing equipment.

  • Evaluate current or proposed manufacturing processes or practices for environmental sustainability, considering factors such as greenhouse gas emissions, air pollution, water pollution, energy use, or waste creation.

  • Determine root causes of failures or recommend changes in designs, tolerances, or processing methods, using statistical procedures.

  • Troubleshoot new or existing product problems involving designs, materials, or processes.

  • Develop sustainable manufacturing technologies to reduce greenhouse gas emissions, minimize raw material use, replace toxic materials with non-toxic materials, replace non-renewable materials with renewable materials, or reduce waste.

  • Investigate or resolve operational problems, such as material use variances or bottlenecks.

  • Train production personnel in new or existing methods.

  • Analyze the financial impacts of sustainable manufacturing processes or sustainable product manufacturing.

  • Design tests of finished products or process capabilities to establish standards or validate process requirements.

  • Incorporate new manufacturing methods or processes to improve existing operations.

  • Read current literature, talk with colleagues, participate in educational programs, attend meetings or workshops, or participate in professional organizations or conferences to keep abreast of developments in the manufacturing field.

  • Identify opportunities or implement changes to improve manufacturing processes or products or to reduce costs, using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts.

  • Provide technical expertise or support related to manufacturing.

  • Design layout of equipment or workspaces to achieve maximum efficiency.

Technologies & Software

  • Microsoft Exchange
  • IBM Notes
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Microsoft Access
  • Grok (xAI)
  • Computer numerical control CNC software
  • Enterprise resource planning ERP software
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Eko
  • Autodesk AutoCAD
  • Computer aided manufacturing CAM software
  • Gemini Code Assist
  • C
  • Llama (Meta)
  • Microsoft Project
  • ANSYS AI Simulation
  • AutoCAD AI
  • PTC Creo Parametric
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Autodesk AI
  • R
  • Kimi (Moonshot AI)
  • Perplexity AI
  • Microsoft Visio
  • Microsoft Visual Basic
  • DeepSeek
  • GitHub Copilot
  • Microsoft Office software
  • Microsoft Excel
  • Nova (Amazon)
  • CNC Mastercam
  • Siemens NX
  • Microsoft PowerPoint
  • Product lifecycle management PLM software
  • Gemini (Google)
  • National Instruments LabVIEW
  • Web browser software
  • The MathWorks MATLAB
  • SolidWorks Enterprise PDM
  • Minitab
  • Claude (Anthropic)
  • Microsoft Internet Explorer
  • SAP software
  • FileMaker Pro
  • Programmable logic controller PLC software
  • Geometric CAMWorks
  • Supervisory control and data acquisition SCADA software
  • Microsoft SharePoint
  • Digital micrometers
  • Personal digital assistants PDA
  • Scientific calculators
  • Laptop computers
  • Digital calipers
  • Optical compound microscopes
  • Desktop computers
  • Personal computers