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Automation Risk Analysis

Will “Manufacturing Systems Engineer” be Automated?

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AI Exposure Risk

52%

“Manufacturing Systems Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

44%

“Manufacturing Systems Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 44% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Manufacturing Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design, integrate, or improve manufacturing systems or related processes. May work with commercial or industrial designers to refine product designs to increase producibility and decrease costs.

Job Title & Hierarchy Code (SOC) Manufacturing Engineers #17-2112.03
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Data is based on the reference occupation: “Manufacturing Engineers”

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Core Skills & Abilities

  • Evaluate current or proposed manufacturing processes or practices for environmental sustainability, considering factors such as greenhouse gas emissions, air pollution, water pollution, energy use, or waste creation.

  • Review product designs for manufacturability or completeness.

  • Incorporate new manufacturing methods or processes to improve existing operations.

  • Design layout of equipment or workspaces to achieve maximum efficiency.

  • Apply continuous improvement methods, such as lean manufacturing, to enhance manufacturing quality, reliability, or cost-effectiveness.

  • Prepare reports summarizing information or trends related to manufacturing performance.

  • Develop sustainable manufacturing technologies to reduce greenhouse gas emissions, minimize raw material use, replace toxic materials with non-toxic materials, replace non-renewable materials with renewable materials, or reduce waste.

  • Read current literature, talk with colleagues, participate in educational programs, attend meetings or workshops, or participate in professional organizations or conferences to keep abreast of developments in the manufacturing field.

  • Purchase equipment, materials, or parts.

  • Estimate costs, production times, or staffing requirements for new designs.

  • Investigate or resolve operational problems, such as material use variances or bottlenecks.

  • Design, install, or troubleshoot manufacturing equipment.

  • Train production personnel in new or existing methods.

  • Evaluate manufactured products according to specifications and quality standards.

  • Identify opportunities or implement changes to improve manufacturing processes or products or to reduce costs, using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts.

  • Provide technical expertise or support related to manufacturing.

  • Communicate manufacturing capabilities, production schedules, or other information to facilitate production processes.

  • Redesign packaging for manufactured products to minimize raw material use or waste.

  • Design tests of finished products or process capabilities to establish standards or validate process requirements.

  • Determine root causes of failures or recommend changes in designs, tolerances, or processing methods, using statistical procedures.

  • Troubleshoot new or existing product problems involving designs, materials, or processes.

  • Prepare documentation for new manufacturing processes or engineering procedures.

  • Supervise technicians, technologists, analysts, administrative staff, or other engineers.

  • Analyze the financial impacts of sustainable manufacturing processes or sustainable product manufacturing.

Technologies & Software

  • Siemens NX
  • Microsoft Excel
  • Microsoft Office software
  • SolidWorks Enterprise PDM
  • Enterprise resource planning ERP software
  • Computer aided manufacturing CAM software
  • IBM Notes
  • Microsoft Word
  • Computer numerical control CNC software
  • Microsoft Visio
  • AutoCAD AI
  • Mistral (Mistral AI)
  • DeepSeek
  • Claude (Anthropic)
  • Autodesk AI
  • Kimi (Moonshot AI)
  • R
  • The MathWorks MATLAB
  • Microsoft Access
  • Microsoft Project
  • Grok (xAI)
  • C
  • Qwen (Alibaba)
  • SAP software
  • ANSYS AI Simulation
  • National Instruments LabVIEW
  • Web browser software
  • Dassault Systemes CATIA
  • Microsoft Internet Explorer
  • FileMaker Pro
  • ChatGPT (OpenAI)
  • Geometric CAMWorks
  • PTC Creo Parametric
  • Dassault Systemes SolidWorks
  • Microsoft Exchange
  • Product lifecycle management PLM software
  • GitHub Copilot
  • Programmable logic controller PLC software
  • Nova (Amazon)
  • Perplexity AI
  • Microsoft PowerPoint
  • CNC Mastercam
  • Gemini (Google)
  • Microsoft Visual Basic
  • Eko
  • Microsoft SharePoint
  • Minitab
  • Microsoft Outlook
  • Supervisory control and data acquisition SCADA software
  • Gemini Code Assist
  • Llama (Meta)
  • Autodesk AutoCAD
  • Optical compound microscopes
  • Personal computers
  • Personal digital assistants PDA
  • Laptop computers
  • Digital calipers
  • Scientific calculators
  • Digital micrometers
  • Desktop computers