Will “Process Control Operator” be Replaced By Robots? 🤔
85% Chance of Automation
“Process Control Operator” will probably be replaced by robots.
This job is ranked #487 out of #702. A higher ranking (i.e., a lower number) means the job is less likely to be replaced.
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Job Description
Control or operate entire chemical processes or system of machines.
Job Details
- The SOC (Standard Occupational Classification) code is 51-8091.00
- The Mean Annual Wage in the U.S. is $ 59,430.00
- The Mean Hourly Wage is $ 28.00
- Currently, there are 33,300 people on this job
☝️ Information based on the reference occupation “Chemical Plant and System Operators”.
Also Known As…
- Chemical Plant and System Operators
- Production Technician
- Process Technician
- Process Operator
- Process Development Associate
- Operator
- Operations Technician
- Machine Operator
- Loader Technician
- Chemical Operator
- Wash Operator
- Utility Operator
- Tower Operator
- Switchboard Operator
- Production Operator
- Process Control Operator
- Pressure Controller
- Plant Associate
- Pharmaceutical Operator
- Pharmaceutical Manufacturing Machine Operator
- Pharmaceutical Development Technician
- Nitrogen Operator
- Nitric Acid Plant Operator
- Naphtha Washing System Operator
- Hydrogenation Operator
- Furnace Utility Operator
- Furnace Process Plant Operator
- Development Associate
- Denitrator
- Chief Operator
- Chemical Treatment Plant Technician
- Chemical Plant Operator
- Checker
- Bucket Wash Operator
- Badger Distiller Operator
- Ammonia Technician
- Ammonia Still Operator
Tasks for “Process Control Operator”
- Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.
- Direct workers engaged in operating machinery that regulates the flow of materials and products.
- Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
- Record operating data, such as process conditions, test results, or instrument readings.
- Defrost frozen valves, using steam hoses.
- Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
- Notify maintenance, stationary-engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.
- Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
- Gauge tank levels, using calibrated rods.
- Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
- Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
- Supervise the cleaning of towers, strainers, or spray tips.
- Repair or replace damaged equipment.
- Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.
- Calculate material requirements or yields according to formulas.
- Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
- Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals, to verify conformity of process conditions.
- Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.
- Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
Related Technology & Tools
- Viscometers
- Gas analyzers
- Pressure gauges
- Barometers
- Industrial liquid flowmeters
- Thermocouples
- Cooling towers
- Desktop computers
- Fire extinguishers
- Personal protective equipment
- Manometers
- Chemical reactor vessels
- Capacitance probes
- Distillation columns
- Reciprocating pumps
- Recording calorimeters
- Digital surface thermometers
- Belt conveyors
- Agitator tanks
- Converter vessels
- Centrifugal pumps
- Neutralizer tanks
- Centrifugal compressors
- Axial flow fans
- Bucket elevators
- Thermocouple temperature probes
- Steam hoses
- Tensometers
- Chain conveyors
- Heating vessels
- Soap-spray storage tanks
- Screw conveyors
- Conveyor feeders
- Control boards
- Collectors
- Steam turbines
- Wet scrubbers
- Positive displacement pumps
- Refrigeration systems
- Industrial dryers
- Centrifugal fans
- Humidifiers
- Hydraulic accumulators
- Hoppers
- Mixing tanks
- Bourdon tubes
- Display screens
- Storage drums
- Reciprocating compressors
- Calibrated rods
- Blending vessels
- Panel lights
- Effluent treatment systems
- Panelboards
- Silencers
- Radiographic detecting instruments
- Air conditioning systems
- Industrial fans
- Rotary pumps
- Boilers
- Alarm management system software
- Distributed control system DCS
- Microsoft Office
- Microsoft Word
- Microsoft Excel
- Interlock shutdown systems
- Coordinated incident management system CIMS software