Will “Process Control Operator” be Replaced By Robots? 🤔
85% Chance of Automation
“Process Control Operator” will probably be replaced by robots.
This job is ranked #487 out of #702. A higher ranking (i.e., a lower number) means the job is less likely to be replaced.
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Job Description
Control or operate entire chemical processes or system of machines.
Job Details
- The SOC (Standard Occupational Classification) code is 51-8091.00
- The Mean Annual Wage in the U.S. is $ 59,430.00
- The Mean Hourly Wage is $ 28.00
- Currently, there are 33,300 people on this job
☝️ Information based on the reference occupation “Chemical Plant and System Operators”.
Also Known As…
- Chemical Plant and System Operators
- Production Technician
- Process Technician
- Process Operator
- Process Development Associate
- Operator
- Operations Technician
- Machine Operator
- Loader Technician
- Chemical Operator
- Wash Operator
- Utility Operator
- Tower Operator
- Switchboard Operator
- Production Operator
- Process Control Operator
- Pressure Controller
- Plant Associate
- Pharmaceutical Operator
- Pharmaceutical Manufacturing Machine Operator
- Pharmaceutical Development Technician
- Nitrogen Operator
- Nitric Acid Plant Operator
- Naphtha Washing System Operator
- Hydrogenation Operator
- Furnace Utility Operator
- Furnace Process Plant Operator
- Development Associate
- Denitrator
- Chief Operator
- Chemical Treatment Plant Technician
- Chemical Plant Operator
- Checker
- Bucket Wash Operator
- Badger Distiller Operator
- Ammonia Technician
- Ammonia Still Operator
Tasks for “Process Control Operator”
- Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.
- Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
- Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
- Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.
- Notify maintenance, stationary-engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.
- Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals, to verify conformity of process conditions.
- Calculate material requirements or yields according to formulas.
- Defrost frozen valves, using steam hoses.
- Repair or replace damaged equipment.
- Record operating data, such as process conditions, test results, or instrument readings.
- Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.
- Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
- Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
- Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
- Supervise the cleaning of towers, strainers, or spray tips.
- Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
- Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
- Direct workers engaged in operating machinery that regulates the flow of materials and products.
- Gauge tank levels, using calibrated rods.
Related Technology & Tools
- Distillation columns
- Air conditioning systems
- Manometers
- Boilers
- Neutralizer tanks
- Silencers
- Industrial fans
- Hydraulic accumulators
- Heating vessels
- Agitator tanks
- Rotary pumps
- Steam turbines
- Collectors
- Viscometers
- Panelboards
- Industrial liquid flowmeters
- Humidifiers
- Steam hoses
- Refrigeration systems
- Display screens
- Axial flow fans
- Chemical reactor vessels
- Recording calorimeters
- Hoppers
- Thermocouple temperature probes
- Centrifugal compressors
- Mixing tanks
- Calibrated rods
- Centrifugal fans
- Soap-spray storage tanks
- Belt conveyors
- Fire extinguishers
- Gas analyzers
- Converter vessels
- Industrial dryers
- Digital surface thermometers
- Radiographic detecting instruments
- Thermocouples
- Reciprocating compressors
- Desktop computers
- Capacitance probes
- Cooling towers
- Wet scrubbers
- Bourdon tubes
- Barometers
- Tensometers
- Bucket elevators
- Personal protective equipment
- Panel lights
- Pressure gauges
- Centrifugal pumps
- Storage drums
- Conveyor feeders
- Chain conveyors
- Effluent treatment systems
- Reciprocating pumps
- Control boards
- Screw conveyors
- Blending vessels
- Positive displacement pumps
- Interlock shutdown systems
- Microsoft Word
- Coordinated incident management system CIMS software
- Distributed control system DCS
- Microsoft Excel
- Alarm management system software
- Microsoft Office