Will “Process Operator” be Replaced By Robots? 🤔
85% Chance of Automation
“Process Operator” will probably be replaced by robots.
This job is ranked #487 out of #702. A higher ranking (i.e., a lower number) means the job is less likely to be replaced.
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Job Description
Control or operate entire chemical processes or system of machines.
Job Details
- The SOC (Standard Occupational Classification) code is 51-8091.00
- The Mean Annual Wage in the U.S. is $ 59,430.00
- The Mean Hourly Wage is $ 28.00
- Currently, there are 33,300 people on this job
☝️ Information based on the reference occupation “Chemical Plant and System Operators”.
Also Known As…
- Chemical Plant and System Operators
- Production Technician
- Process Technician
- Process Development Associate
- Process Control Operator
- Operator
- Operations Technician
- Machine Operator
- Loader Technician
- Chemical Operator
- Wash Operator
- Utility Operator
- Tower Operator
- Switchboard Operator
- Production Operator
- Process Operator
- Pressure Controller
- Plant Associate
- Pharmaceutical Operator
- Pharmaceutical Manufacturing Machine Operator
- Pharmaceutical Development Technician
- Nitrogen Operator
- Nitric Acid Plant Operator
- Naphtha Washing System Operator
- Hydrogenation Operator
- Furnace Utility Operator
- Furnace Process Plant Operator
- Development Associate
- Denitrator
- Chief Operator
- Chemical Treatment Plant Technician
- Chemical Plant Operator
- Checker
- Bucket Wash Operator
- Badger Distiller Operator
- Ammonia Technician
- Ammonia Still Operator
Tasks for “Process Operator”
- Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.
- Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
- Notify maintenance, stationary-engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.
- Defrost frozen valves, using steam hoses.
- Direct workers engaged in operating machinery that regulates the flow of materials and products.
- Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals, to verify conformity of process conditions.
- Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.
- Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.
- Calculate material requirements or yields according to formulas.
- Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
- Record operating data, such as process conditions, test results, or instrument readings.
- Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
- Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
- Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
- Repair or replace damaged equipment.
- Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
- Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
- Supervise the cleaning of towers, strainers, or spray tips.
- Gauge tank levels, using calibrated rods.
Related Technology & Tools
- Bucket elevators
- Centrifugal compressors
- Desktop computers
- Calibrated rods
- Chain conveyors
- Rotary pumps
- Refrigeration systems
- Neutralizer tanks
- Screw conveyors
- Belt conveyors
- Control boards
- Panel lights
- Axial flow fans
- Viscometers
- Agitator tanks
- Humidifiers
- Fire extinguishers
- Hydraulic accumulators
- Storage drums
- Thermocouples
- Distillation columns
- Display screens
- Tensometers
- Bourdon tubes
- Wet scrubbers
- Industrial fans
- Centrifugal pumps
- Personal protective equipment
- Effluent treatment systems
- Positive displacement pumps
- Mixing tanks
- Gas analyzers
- Silencers
- Converter vessels
- Reciprocating compressors
- Blending vessels
- Recording calorimeters
- Pressure gauges
- Heating vessels
- Soap-spray storage tanks
- Thermocouple temperature probes
- Panelboards
- Reciprocating pumps
- Conveyor feeders
- Steam hoses
- Boilers
- Air conditioning systems
- Manometers
- Digital surface thermometers
- Hoppers
- Barometers
- Centrifugal fans
- Collectors
- Cooling towers
- Capacitance probes
- Industrial dryers
- Steam turbines
- Industrial liquid flowmeters
- Chemical reactor vessels
- Radiographic detecting instruments
- Coordinated incident management system CIMS software
- Interlock shutdown systems
- Alarm management system software
- Microsoft Excel
- Distributed control system DCS
- Microsoft Office
- Microsoft Word