Will “Process Operator” be Replaced By Robots? 🤔
85% Chance of Automation
“Process Operator” will probably be replaced by robots.
This job is ranked #487 out of #702. A higher ranking (i.e., a lower number) means the job is less likely to be replaced.
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Job Description
Control or operate entire chemical processes or system of machines.
Job Details
- The SOC (Standard Occupational Classification) code is 51-8091.00
- The Mean Annual Wage in the U.S. is $ 59,430.00
- The Mean Hourly Wage is $ 28.00
- Currently, there are 33,300 people on this job
☝️ Information based on the reference occupation “Chemical Plant and System Operators”.
Also Known As…
- Chemical Plant and System Operators
- Production Technician
- Process Technician
- Process Development Associate
- Process Control Operator
- Operator
- Operations Technician
- Machine Operator
- Loader Technician
- Chemical Operator
- Wash Operator
- Utility Operator
- Tower Operator
- Switchboard Operator
- Production Operator
- Process Operator
- Pressure Controller
- Plant Associate
- Pharmaceutical Operator
- Pharmaceutical Manufacturing Machine Operator
- Pharmaceutical Development Technician
- Nitrogen Operator
- Nitric Acid Plant Operator
- Naphtha Washing System Operator
- Hydrogenation Operator
- Furnace Utility Operator
- Furnace Process Plant Operator
- Development Associate
- Denitrator
- Chief Operator
- Chemical Treatment Plant Technician
- Chemical Plant Operator
- Checker
- Bucket Wash Operator
- Badger Distiller Operator
- Ammonia Technician
- Ammonia Still Operator
Tasks for “Process Operator”
- Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
- Notify maintenance, stationary-engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.
- Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
- Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
- Direct workers engaged in operating machinery that regulates the flow of materials and products.
- Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
- Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
- Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.
- Supervise the cleaning of towers, strainers, or spray tips.
- Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
- Calculate material requirements or yields according to formulas.
- Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.
- Record operating data, such as process conditions, test results, or instrument readings.
- Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.
- Repair or replace damaged equipment.
- Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals, to verify conformity of process conditions.
- Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
- Gauge tank levels, using calibrated rods.
- Defrost frozen valves, using steam hoses.
Related Technology & Tools
- Axial flow fans
- Cooling towers
- Capacitance probes
- Centrifugal pumps
- Neutralizer tanks
- Pressure gauges
- Effluent treatment systems
- Hoppers
- Hydraulic accumulators
- Rotary pumps
- Air conditioning systems
- Conveyor feeders
- Steam hoses
- Tensometers
- Positive displacement pumps
- Silencers
- Calibrated rods
- Manometers
- Refrigeration systems
- Gas analyzers
- Converter vessels
- Mixing tanks
- Distillation columns
- Bourdon tubes
- Industrial dryers
- Humidifiers
- Chemical reactor vessels
- Industrial liquid flowmeters
- Chain conveyors
- Desktop computers
- Fire extinguishers
- Centrifugal compressors
- Reciprocating compressors
- Thermocouples
- Thermocouple temperature probes
- Barometers
- Digital surface thermometers
- Panel lights
- Steam turbines
- Industrial fans
- Heating vessels
- Soap-spray storage tanks
- Bucket elevators
- Display screens
- Radiographic detecting instruments
- Reciprocating pumps
- Wet scrubbers
- Personal protective equipment
- Boilers
- Blending vessels
- Recording calorimeters
- Agitator tanks
- Centrifugal fans
- Collectors
- Belt conveyors
- Screw conveyors
- Control boards
- Storage drums
- Panelboards
- Viscometers
- Coordinated incident management system CIMS software
- Interlock shutdown systems
- Microsoft Excel
- Microsoft Word
- Alarm management system software
- Distributed control system DCS
- Microsoft Office