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Automation Risk Analysis

Will “Coil Winder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #403 of 702. Estimated risk: 73.0%

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AI Exposure Risk

23%

“Coil Winder” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 23% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Winder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Coil Winders, Tapers, and Finishers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.

Avg. Annual Salary $48,940
Avg. Hourly Wage $23.53
Available Jobs (US) 12,170
Job Title & Hierarchy Code (SOC) Coil Winders, Tapers, and Finishers #51-2021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Coil Winders, Tapers, and Finishers”

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Core Skills & Abilities

  • Apply solutions or paints to wired electrical components, using hand tools, and bake components.

  • Disassemble and assemble motors, and repair and maintain electrical components and machinery parts, using hand tools.

  • Review work orders and specifications to determine materials needed and types of parts to be processed.

  • Line slots with sheet insulation, and insert coils into slots.

  • Operate or tend wire-coiling machines to wind wire coils used in electrical components such as resistors and transformers, and in electrical equipment and instruments such as bobbins and generators.

  • Attach, alter, and trim materials such as wire, insulation, and coils, using hand tools.

  • Cut, strip, and bend wire leads at ends of coils, using pliers and wire scrapers.

  • Select and load materials such as workpieces, objects, and machine parts onto equipment used in coiling processes.

  • Record production and operational data on specified forms.

  • Examine and test wired electrical components such as motors, armatures, and stators, using measuring devices, and record test results.

  • Stop machines to remove completed components, using hand tools.

Technologies & Software

  • Cognex Vision AI
  • ABB AI Robotics
  • Siemens Industrial AI
  • Blueprint display software
  • Machine Control Specialists CoilPro
  • Electronic Systems of Wisconsin Motor Test System software
  • Sight Machine AI
  • Rockwell Automation AI
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  • Claw hammers
  • Digital calipers
  • Digital micrometers
  • Respooling machines
  • Curing ovens
  • Cable forming fixtures
  • Wire snips
  • Wire cutting machines
  • Power paper cutters
  • Cable tensionmeters
  • Tube drifts
  • Wire cutting tools
  • Rubber mallets
  • Wire stretchers
  • Straight screwdrivers
  • Test lamps
  • Wire strippers
  • Trimmer shears
  • Coil spreading machines
  • Rawhide hammers
  • Insulation resistance testers
  • Element winding machines
  • Electric soldering irons
  • Bolt cutters
  • Alternating current AC generators
  • Digital voltage meters
  • Coil taping machines
  • Industrial tweezers
  • Personal computers
  • Wheatstone bridges
  • Arbor presses
  • Wire wrap guns
  • Inspection microscopes
  • Multipurpose pliers
  • Hydraulic cranes
  • Test lights
  • Digital ohmmeters
  • Brazing torches
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