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Automation Risk Analysis

Will “Wire Wrapping Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #403 of 702. Estimated risk: 73.0%

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AI Exposure Risk

23%

“Wire Wrapping Machine Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 23% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Wrapping Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Coil Winders, Tapers, and Finishers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.

Avg. Annual Salary $48,940
Avg. Hourly Wage $23.53
Available Jobs (US) 12,170
Job Title & Hierarchy Code (SOC) Coil Winders, Tapers, and Finishers #51-2021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Coil Winders, Tapers, and Finishers”

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AI Risk 55%
Robot Risk 62%

Core Skills & Abilities

  • Review work orders and specifications to determine materials needed and types of parts to be processed.

  • Attach, alter, and trim materials such as wire, insulation, and coils, using hand tools.

  • Disassemble and assemble motors, and repair and maintain electrical components and machinery parts, using hand tools.

  • Line slots with sheet insulation, and insert coils into slots.

  • Select and load materials such as workpieces, objects, and machine parts onto equipment used in coiling processes.

  • Operate or tend wire-coiling machines to wind wire coils used in electrical components such as resistors and transformers, and in electrical equipment and instruments such as bobbins and generators.

  • Examine and test wired electrical components such as motors, armatures, and stators, using measuring devices, and record test results.

  • Record production and operational data on specified forms.

  • Apply solutions or paints to wired electrical components, using hand tools, and bake components.

  • Cut, strip, and bend wire leads at ends of coils, using pliers and wire scrapers.

  • Stop machines to remove completed components, using hand tools.

Technologies & Software

  • Rockwell Automation AI
  • Electronic Systems of Wisconsin Motor Test System software
  • Blueprint display software
  • Cognex Vision AI
  • ABB AI Robotics
  • Siemens Industrial AI
  • Machine Control Specialists CoilPro
  • Sight Machine AI
  • Straight screwdrivers
  • Wire cutting tools
  • Test lamps
  • Wire wrap guns
  • Digital calipers
  • Multipurpose pliers
  • Trimmer shears
  • Test lights
  • Insulation resistance testers
  • Wire strippers
  • Tube drifts
  • Brazing torches
  • Wheatstone bridges
  • Respooling machines
  • Claw hammers
  • Hydraulic cable cutters
  • Coil spreading machines
  • Bolt cutters
  • Electric soldering irons
  • Hydraulic cranes
  • Element winding machines
  • Digital ohmmeters
  • Power paper cutters
  • Rubber mallets
  • Fine wire welding machines
  • Inspection microscopes
  • Oxyacetylene torches
  • Arbor presses
  • Wire stretchers
  • Digital micrometers
  • Coil taping machines
  • Curing ovens
  • Digital voltage meters
  • Rawhide hammers
  • Wire snips
  • Alternating current AC generators
  • Personal computers
  • Industrial tweezers
  • Cable forming fixtures
  • Cable tensionmeters
  • Wire cutting machines
  • Banding machines

Alternative Job Titles