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Automation Risk Analysis

Will “Wire Wrapping Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #403 of 702. Estimated risk: 73.0%

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AI Exposure Risk

23%

“Wire Wrapping Machine Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 23% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Wrapping Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Coil Winders, Tapers, and Finishers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.

Avg. Annual Salary $48,940
Avg. Hourly Wage $23.53
Available Jobs (US) 12,170
Job Title & Hierarchy Code (SOC) Coil Winders, Tapers, and Finishers #51-2021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Coil Winders, Tapers, and Finishers”

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Core Skills & Abilities

  • Line slots with sheet insulation, and insert coils into slots.

  • Cut, strip, and bend wire leads at ends of coils, using pliers and wire scrapers.

  • Record production and operational data on specified forms.

  • Apply solutions or paints to wired electrical components, using hand tools, and bake components.

  • Disassemble and assemble motors, and repair and maintain electrical components and machinery parts, using hand tools.

  • Review work orders and specifications to determine materials needed and types of parts to be processed.

  • Operate or tend wire-coiling machines to wind wire coils used in electrical components such as resistors and transformers, and in electrical equipment and instruments such as bobbins and generators.

  • Stop machines to remove completed components, using hand tools.

  • Examine and test wired electrical components such as motors, armatures, and stators, using measuring devices, and record test results.

  • Attach, alter, and trim materials such as wire, insulation, and coils, using hand tools.

  • Select and load materials such as workpieces, objects, and machine parts onto equipment used in coiling processes.

Technologies & Software

  • Machine Control Specialists CoilPro
  • Electronic Systems of Wisconsin Motor Test System software
  • Sight Machine AI
  • Cognex Vision AI
  • Rockwell Automation AI
  • Blueprint display software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Trimmer shears
  • Rubber mallets
  • Coil taping machines
  • Bolt cutters
  • Wire cutting machines
  • Cable tensionmeters
  • Coil spreading machines
  • Banding machines
  • Digital micrometers
  • Claw hammers
  • Digital ohmmeters
  • Respooling machines
  • Brazing torches
  • Arbor presses
  • Tube drifts
  • Wire stretchers
  • Wire cutting tools
  • Hydraulic cable cutters
  • Element winding machines
  • Straight screwdrivers
  • Oxyacetylene torches
  • Power paper cutters
  • Test lights
  • Cable forming fixtures
  • Rawhide hammers
  • Hydraulic cranes
  • Electric soldering irons
  • Personal computers
  • Wheatstone bridges
  • Industrial tweezers
  • Insulation resistance testers
  • Digital voltage meters
  • Wire strippers
  • Wire wrap guns
  • Inspection microscopes
  • Digital calipers
  • Multipurpose pliers
  • Fine wire welding machines
  • Curing ovens
  • Test lamps
  • Alternating current AC generators
  • Wire snips