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Automation Risk Analysis

Will “Manufacturing Winder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #403 of 702. Estimated risk: 73.0%

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AI Exposure Risk

23%

“Manufacturing Winder” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 23% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Manufacturing Winder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Coil Winders, Tapers, and Finishers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.

Avg. Annual Salary $48,940
Avg. Hourly Wage $23.53
Available Jobs (US) 12,170
Job Title & Hierarchy Code (SOC) Coil Winders, Tapers, and Finishers #51-2021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Coil Winders, Tapers, and Finishers”

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Core Skills & Abilities

  • Select and load materials such as workpieces, objects, and machine parts onto equipment used in coiling processes.

  • Review work orders and specifications to determine materials needed and types of parts to be processed.

  • Stop machines to remove completed components, using hand tools.

  • Attach, alter, and trim materials such as wire, insulation, and coils, using hand tools.

  • Operate or tend wire-coiling machines to wind wire coils used in electrical components such as resistors and transformers, and in electrical equipment and instruments such as bobbins and generators.

  • Apply solutions or paints to wired electrical components, using hand tools, and bake components.

  • Line slots with sheet insulation, and insert coils into slots.

  • Record production and operational data on specified forms.

  • Examine and test wired electrical components such as motors, armatures, and stators, using measuring devices, and record test results.

  • Disassemble and assemble motors, and repair and maintain electrical components and machinery parts, using hand tools.

  • Cut, strip, and bend wire leads at ends of coils, using pliers and wire scrapers.

Technologies & Software

  • Cognex Vision AI
  • Siemens Industrial AI
  • Machine Control Specialists CoilPro
  • Blueprint display software
  • ABB AI Robotics
  • Electronic Systems of Wisconsin Motor Test System software
  • Sight Machine AI
  • Rockwell Automation AI
  • Coil taping machines
  • Digital calipers
  • Wire snips
  • Hydraulic cranes
  • Inspection microscopes
  • Wire stretchers
  • Banding machines
  • Test lamps
  • Rubber mallets
  • Oxyacetylene torches
  • Wire cutting machines
  • Power paper cutters
  • Hydraulic cable cutters
  • Digital micrometers
  • Digital voltage meters
  • Coil spreading machines
  • Alternating current AC generators
  • Test lights
  • Bolt cutters
  • Fine wire welding machines
  • Respooling machines
  • Trimmer shears
  • Insulation resistance testers
  • Arbor presses
  • Wire wrap guns
  • Tube drifts
  • Personal computers
  • Claw hammers
  • Curing ovens
  • Cable tensionmeters
  • Straight screwdrivers
  • Industrial tweezers
  • Cable forming fixtures
  • Wheatstone bridges
  • Wire strippers
  • Element winding machines
  • Digital ohmmeters
  • Wire cutting tools
  • Electric soldering irons
  • Multipurpose pliers
  • Brazing torches
  • Rawhide hammers