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Automation Risk Analysis

Will “Automatic Casting-Forging Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #587 of 702. Estimated risk: 93.0%

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AI Exposure Risk

51%

“Automatic Casting-Forging Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Automatic Casting-Forging Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Forging Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.

Avg. Annual Salary $50,900
Avg. Hourly Wage $24.47
Available Jobs (US) 8,760
Job Title & Hierarchy Code (SOC) Forging Machine Setters, Operators, and Tenders, Metal and Plastic #51-4022
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Forging Machine Setters, Operators, and Tenders, Metal and Plastic”

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Related Occupations & Automation Risk

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AI Risk 59%
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AI Risk 56%
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AI Risk 55%
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Milling and Planing Machine Setters, Operators, and Tenders, Metal and Plastic

AI Risk 55%
Robot Risk 62%

Core Skills & Abilities

  • Confer with other workers about machine setups and operational specifications.

  • Repair, maintain, and replace parts on dies.

  • Trim and compress finished forgings to specified tolerances.

  • Measure and inspect machined parts to ensure conformance to product specifications.

  • Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.

  • Sharpen cutting tools and drill bits, using bench grinders.

  • Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.

  • Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.

  • Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.

  • Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.

  • Remove dies from machines when production runs are finished.

  • Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.

  • Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.

Technologies & Software

  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Rockwell Automation AI
  • Machine control software
  • ABB AI Robotics
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Inventory tracking software
  • Siemens Industrial AI
  • DeepSeek
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Grok (xAI)
  • Claude (Anthropic)
  • Email software
  • Sight Machine AI
  • Cognex Vision AI
  • Portable anvils
  • Safety gloves
  • Drill presses
  • Straight tinners snips
  • Shears
  • Planishing hammers
  • Automatic roll forging machines
  • Disc grinders
  • Variable speed routers
  • Beam type torque wrenches
  • Precision rulers
  • Band cutters
  • Metal cutting routers
  • Safety goggles
  • Bevel protractors
  • Turret punches
  • Power nibblers
  • Punch presses
  • Hydraulic trim presses
  • Electric overhead traveling EOT cranes
  • Mechanical forging presses
  • Hand mallets
  • Face shields
  • Bench grinders
  • Magnifying glasses
  • Blanking presses
  • Vernier calipers
  • Digital micrometers
  • Automatic conveyors
  • Stationary drill presses
  • Protective ear plugs
  • Sheet metal press brakes
  • Hydraulic drop forging hammers
  • Protective shoes
  • Sheet metal shearing machines
  • Oil furnaces
  • Layout squares
  • Sheet metal rolls
  • Metal band sawing machines
  • Power sanders
  • Slotted screwdrivers
  • Hammer forging machinery
  • Tapered feeler gauges
  • Power riveters
  • Forging tongs
  • Flanging machines
  • Pneumatic power drills
  • Gas furnaces
  • Forging dies
  • Radial gauges
  • Hydraulic roll forging machines
  • Hydraulic forging presses
  • Hoisting devices

Alternative Job Titles