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Automation Risk Analysis

Will “Power Hammer Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #587 of 702. Estimated risk: 93.0%

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AI Exposure Risk

51%

“Power Hammer Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Power Hammer Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Forging Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.

Avg. Annual Salary $50,900
Avg. Hourly Wage $24.47
Available Jobs (US) 8,760
Job Title & Hierarchy Code (SOC) Forging Machine Setters, Operators, and Tenders, Metal and Plastic #51-4022
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Forging Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.

  • Repair, maintain, and replace parts on dies.

  • Measure and inspect machined parts to ensure conformance to product specifications.

  • Confer with other workers about machine setups and operational specifications.

  • Sharpen cutting tools and drill bits, using bench grinders.

  • Trim and compress finished forgings to specified tolerances.

  • Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.

  • Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.

  • Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.

  • Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.

  • Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.

  • Remove dies from machines when production runs are finished.

  • Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.

Technologies & Software

  • Machine control software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Inventory tracking software
  • Qwen (Alibaba)
  • Email software
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Claude (Anthropic)
  • Grok (xAI)
  • Gemini (Google)
  • DeepSeek
  • Cognex Vision AI
  • Rockwell Automation AI
  • Sight Machine AI
  • Safety gloves
  • Hoisting devices
  • Tapered feeler gauges
  • Face shields
  • Precision rulers
  • Automatic conveyors
  • Portable anvils
  • Band cutters
  • Hammer forging machinery
  • Slotted screwdrivers
  • Drill presses
  • Straight tinners snips
  • Blanking presses
  • Hydraulic drop forging hammers
  • Power sanders
  • Pneumatic power drills
  • Magnifying glasses
  • Variable speed routers
  • Forging tongs
  • Bench grinders
  • Sheet metal rolls
  • Gas furnaces
  • Power nibblers
  • Digital micrometers
  • Hydraulic forging presses
  • Punch presses
  • Electric overhead traveling EOT cranes
  • Layout squares
  • Forging dies
  • Radial gauges
  • Hydraulic roll forging machines
  • Safety goggles
  • Metal cutting routers
  • Sheet metal shearing machines
  • Bevel protractors
  • Vernier calipers
  • Disc grinders
  • Hydraulic trim presses
  • Protective ear plugs
  • Shears
  • Turret punches
  • Mechanical forging presses
  • Oil furnaces
  • Power riveters
  • Protective shoes
  • Planishing hammers
  • Sheet metal press brakes
  • Metal band sawing machines
  • Flanging machines
  • Automatic roll forging machines
  • Stationary drill presses
  • Beam type torque wrenches
  • Hand mallets

Alternative Job Titles