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Automation Risk Analysis

Will “Coater” be Automated?

Historical Context: Oxford Study (2013)

Ranked #569 of 702. Estimated risk: 92.0%

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AI Exposure Risk

48%

“Coater” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 48% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Coater” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Plating Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend plating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces. Typically, the product being coated is immersed in molten metal or an electrolytic solution.

Avg. Annual Salary $43,820
Avg. Hourly Wage $21.07
Available Jobs (US) 31,510
Job Title & Hierarchy Code (SOC) Plating Machine Setters, Operators, and Tenders, Metal and Plastic #51-4193
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Plating Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Immerse objects to be coated or plated into cleaning solutions, or spray objects with conductive solutions to prepare them for plating.

  • Measure, mark, and mask areas to be excluded from plating.

  • Perform equipment maintenance, such as cleaning tanks and lubricating moving parts of conveyors.

  • Inspect coated or plated areas for defects, such as air bubbles or uneven coverage.

  • Determine sizes and compositions of objects to be plated, and amounts of electrical current and time required.

  • Maintain production records.

  • Set up, operate, or tend plating or coating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces.

  • Remove objects from solutions at periodic intervals and observe objects to verify conformance to specifications.

  • Observe gauges to ensure that machines are operating properly, making adjustments or stopping machines when problems occur.

  • Adjust controls to set temperatures of coating substances and speeds of machines and equipment.

  • Adjust dials to regulate flow of current and voltage supplied to terminals to control plating processes.

  • Position objects to be plated in frames, or suspend them from positive or negative terminals of power supplies.

  • Monitor and measure thicknesses of electroplating on component parts to verify conformance to specifications, using micrometers.

  • Rinse coated objects in cleansing liquids and dry them with cloths, centrifugal driers, or by tumbling in sawdust-filled barrels.

  • Replace worn parts and adjust equipment components, using hand tools.

  • Clean and maintain equipment, using water hoses and scrapers.

  • Position containers to receive parts, and load or unload materials in containers, using dollies or handtrucks.

  • Preheat workpieces in ovens.

  • Operate sandblasting equipment to roughen and clean surfaces of workpieces.

  • Clean workpieces, using wire brushes.

  • Immerse workpieces in coating solutions or liquid metal or plastic for specified times.

  • Suspend objects, such as parts or molds from cathode rods, or negative terminals, and immerse objects in plating solutions.

  • Examine completed objects to determine thicknesses of metal deposits, or measure thicknesses by using instruments such as micrometers.

  • Place plated or coated materials on racks and transfer them to ovens to dry for specified periods of time.

  • Measure or weigh materials, using rulers, calculators, and scales.

  • Read production schedules to determine setups of equipment and machines.

  • Position and feed materials into processing machines, by hand or by using automated equipment.

  • Remove excess materials or impurities from objects, using air hoses or grinding machines.

  • Suspend sticks or pieces of plating metal from anodes, or positive terminals, and immerse metal in plating solutions.

  • Mix and test solutions, and turn valves to fill tanks with solutions.

  • Test machinery to ensure that it is operating properly.

  • Measure and set stops, rolls, brushes, and guides on automatic feeders and conveying equipment or coating machines, using micrometers, rules, and hand tools.

  • Operate hoists to place workpieces onto machine feed carriages or spindles.

Technologies & Software

  • Computer aided design CAD software
  • Oracle Advanced Procurement
  • Microsoft Excel
  • Microsoft Outlook
  • ABB AI Robotics
  • Microsoft Word
  • Hazardous materials management HMS software
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Sight Machine AI
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Metal inert gas MIG welders
  • Pallet jacks
  • Chain hoists
  • Plating tank
  • Digital ammeters
  • Bake ovens
  • Fixed workshop cranes
  • Thermo galvanometers
  • Wheeled forklifts
  • Digital calipers
  • Monorail conveyer systems
  • Floor jacks
  • Digital levels
  • Sand blasters
  • Spin dryers
  • Digital micrometers

Alternative Job Titles