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Automation Risk Analysis

Will “Metal Coater Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #569 of 702. Estimated risk: 92.0%

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AI Exposure Risk

48%

“Metal Coater Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 48% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Metal Coater Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Plating Machine Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend plating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces. Typically, the product being coated is immersed in molten metal or an electrolytic solution.

Avg. Annual Salary $43,820
Avg. Hourly Wage $21.07
Available Jobs (US) 31,510
Job Title & Hierarchy Code (SOC) Plating Machine Setters, Operators, and Tenders, Metal and Plastic #51-4193
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Plating Machine Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Remove excess materials or impurities from objects, using air hoses or grinding machines.

  • Measure, mark, and mask areas to be excluded from plating.

  • Replace worn parts and adjust equipment components, using hand tools.

  • Mix and test solutions, and turn valves to fill tanks with solutions.

  • Set up, operate, or tend plating or coating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces.

  • Measure and set stops, rolls, brushes, and guides on automatic feeders and conveying equipment or coating machines, using micrometers, rules, and hand tools.

  • Perform equipment maintenance, such as cleaning tanks and lubricating moving parts of conveyors.

  • Clean and maintain equipment, using water hoses and scrapers.

  • Observe gauges to ensure that machines are operating properly, making adjustments or stopping machines when problems occur.

  • Adjust controls to set temperatures of coating substances and speeds of machines and equipment.

  • Position and feed materials into processing machines, by hand or by using automated equipment.

  • Adjust dials to regulate flow of current and voltage supplied to terminals to control plating processes.

  • Determine sizes and compositions of objects to be plated, and amounts of electrical current and time required.

  • Place plated or coated materials on racks and transfer them to ovens to dry for specified periods of time.

  • Immerse objects to be coated or plated into cleaning solutions, or spray objects with conductive solutions to prepare them for plating.

  • Inspect coated or plated areas for defects, such as air bubbles or uneven coverage.

  • Maintain production records.

  • Examine completed objects to determine thicknesses of metal deposits, or measure thicknesses by using instruments such as micrometers.

  • Operate hoists to place workpieces onto machine feed carriages or spindles.

  • Test machinery to ensure that it is operating properly.

  • Preheat workpieces in ovens.

  • Immerse workpieces in coating solutions or liquid metal or plastic for specified times.

  • Remove objects from solutions at periodic intervals and observe objects to verify conformance to specifications.

  • Measure or weigh materials, using rulers, calculators, and scales.

  • Rinse coated objects in cleansing liquids and dry them with cloths, centrifugal driers, or by tumbling in sawdust-filled barrels.

  • Monitor and measure thicknesses of electroplating on component parts to verify conformance to specifications, using micrometers.

  • Read production schedules to determine setups of equipment and machines.

  • Suspend sticks or pieces of plating metal from anodes, or positive terminals, and immerse metal in plating solutions.

  • Suspend objects, such as parts or molds from cathode rods, or negative terminals, and immerse objects in plating solutions.

  • Operate sandblasting equipment to roughen and clean surfaces of workpieces.

  • Position containers to receive parts, and load or unload materials in containers, using dollies or handtrucks.

  • Position objects to be plated in frames, or suspend them from positive or negative terminals of power supplies.

  • Clean workpieces, using wire brushes.

Technologies & Software

  • ABB AI Robotics
  • Hazardous materials management HMS software
  • Cognex Vision AI
  • Sight Machine AI
  • Autodesk AutoCAD
  • Computer aided design CAD software
  • Microsoft Word
  • Microsoft Outlook
  • Oracle Advanced Procurement
  • Microsoft Excel
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Metal inert gas MIG welders
  • Wheeled forklifts
  • Digital ammeters
  • Sand blasters
  • Spin dryers
  • Pallet jacks
  • Thermo galvanometers
  • Fixed workshop cranes
  • Digital micrometers
  • Monorail conveyer systems
  • Digital levels
  • Digital calipers
  • Bake ovens
  • Chain hoists
  • Plating tank
  • Floor jacks

Alternative Job Titles