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Automation Risk Analysis

Will “Kiln Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Kiln Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Kiln Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Record gauge readings, test results, and shift production in log books.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Replace worn or defective equipment parts, using hand tools.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

Technologies & Software

  • Rockwell Automation AI
  • Claude (Anthropic)
  • Gemini (Google)
  • Sight Machine AI
  • ABB AI Robotics
  • Machine operation software
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Siemens Industrial AI
  • DeepSeek
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Cognex Vision AI
  • Inventory tracking software
  • Microsoft Word
  • Qwen (Alibaba)
  • Microsoft Excel
  • Triple beam balances
  • Cleaning scrapers
  • Continuous baking furnaces
  • Natural gas powered boilers
  • Radial arm saws
  • Moving carts
  • Electric hoists
  • Swing saws
  • Portable saws
  • Digital micrometers
  • Curing ovens
  • Digital calipers
  • Table saws
  • Basket strainers
  • Resistance moisture meters
  • Conveyor belts
  • Skid steers
  • Self-calculating balances
  • Digital hygrometers
  • Digital bench scales
  • Electronic top-loading balances
  • Optical pyrometers
  • Drying ovens
  • High-heat digital thermometers
  • Tracked overhead cranes
  • Glass kilns
  • Hot air core drying ovens
  • Handtrucks
  • Industrial production electric furnaces
  • Dielectric power loss moisture meters
  • Material shovels
  • Industrial air dryers
  • Electric moisture meters
  • Wheeled forklifts

Alternative Job Titles