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Automation Risk Analysis

Will “Furnace Operator and Tender” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Furnace Operator and Tender” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Furnace Operator and Tender” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Record gauge readings, test results, and shift production in log books.

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Replace worn or defective equipment parts, using hand tools.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Word
  • Microsoft Excel
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Llama (Meta)
  • Machine operation software
  • Gemini (Google)
  • DeepSeek
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Grok (xAI)
  • Inventory tracking software
  • Mistral (Mistral AI)
  • Triple beam balances
  • Industrial production electric furnaces
  • Self-calculating balances
  • Curing ovens
  • Glass kilns
  • Optical pyrometers
  • Handtrucks
  • Dielectric power loss moisture meters
  • Portable saws
  • Continuous baking furnaces
  • Digital bench scales
  • Resistance moisture meters
  • Industrial air dryers
  • Tracked overhead cranes
  • Wheeled forklifts
  • Moving carts
  • Natural gas powered boilers
  • Conveyor belts
  • High-heat digital thermometers
  • Electric hoists
  • Skid steers
  • Swing saws
  • Electronic top-loading balances
  • Digital hygrometers
  • Table saws
  • Cleaning scrapers
  • Electric moisture meters
  • Drying ovens
  • Digital calipers
  • Radial arm saws
  • Hot air core drying ovens
  • Digital micrometers
  • Material shovels
  • Basket strainers

Alternative Job Titles