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Automation Risk Analysis

Will “Automated Process Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Automated Process Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Automated Process Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Record gauge readings, test results, and shift production in log books.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Replace worn or defective equipment parts, using hand tools.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

Technologies & Software

  • Claude (Anthropic)
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Inventory tracking software
  • Cognex Vision AI
  • Llama (Meta)
  • Sight Machine AI
  • Nova (Amazon)
  • Siemens Industrial AI
  • Machine operation software
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • DeepSeek
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Rockwell Automation AI
  • Electric moisture meters
  • Digital calipers
  • Hot air core drying ovens
  • Industrial production electric furnaces
  • Material shovels
  • Continuous baking furnaces
  • Industrial air dryers
  • Dielectric power loss moisture meters
  • Curing ovens
  • Swing saws
  • Electronic top-loading balances
  • Cleaning scrapers
  • Natural gas powered boilers
  • Portable saws
  • Radial arm saws
  • Electric hoists
  • Skid steers
  • Drying ovens
  • Self-calculating balances
  • Digital hygrometers
  • Resistance moisture meters
  • Moving carts
  • Tracked overhead cranes
  • Digital bench scales
  • Optical pyrometers
  • Basket strainers
  • Digital micrometers
  • Conveyor belts
  • Triple beam balances
  • Glass kilns
  • Wheeled forklifts
  • Table saws
  • Handtrucks
  • High-heat digital thermometers

Alternative Job Titles