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Automation Risk Analysis

Will “Automated Process Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Automated Process Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Automated Process Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Record gauge readings, test results, and shift production in log books.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Replace worn or defective equipment parts, using hand tools.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

Technologies & Software

  • ABB AI Robotics
  • Cognex Vision AI
  • Gemini (Google)
  • Machine operation software
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Inventory tracking software
  • Llama (Meta)
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • DeepSeek
  • Siemens Industrial AI
  • Microsoft Excel
  • Microsoft Word
  • Qwen (Alibaba)
  • Grok (xAI)
  • Curing ovens
  • Moving carts
  • Portable saws
  • Industrial air dryers
  • Digital hygrometers
  • Hot air core drying ovens
  • High-heat digital thermometers
  • Dielectric power loss moisture meters
  • Electric moisture meters
  • Table saws
  • Optical pyrometers
  • Drying ovens
  • Material shovels
  • Digital micrometers
  • Digital bench scales
  • Self-calculating balances
  • Tracked overhead cranes
  • Industrial production electric furnaces
  • Cleaning scrapers
  • Conveyor belts
  • Swing saws
  • Skid steers
  • Handtrucks
  • Continuous baking furnaces
  • Electronic top-loading balances
  • Basket strainers
  • Glass kilns
  • Wheeled forklifts
  • Radial arm saws
  • Resistance moisture meters
  • Electric hoists
  • Natural gas powered boilers
  • Digital calipers
  • Triple beam balances

Alternative Job Titles