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Automation Risk Analysis

Will “Furnace Operator and Tender” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Furnace Operator and Tender” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Furnace Operator and Tender” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Record gauge readings, test results, and shift production in log books.

  • Replace worn or defective equipment parts, using hand tools.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

Technologies & Software

  • Rockwell Automation AI
  • Llama (Meta)
  • Inventory tracking software
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Grok (xAI)
  • ABB AI Robotics
  • Qwen (Alibaba)
  • DeepSeek
  • Nova (Amazon)
  • Claude (Anthropic)
  • Gemini (Google)
  • Cognex Vision AI
  • Microsoft Excel
  • Machine operation software
  • Industrial air dryers
  • Digital bench scales
  • Industrial production electric furnaces
  • Continuous baking furnaces
  • Tracked overhead cranes
  • Dielectric power loss moisture meters
  • Resistance moisture meters
  • Basket strainers
  • Digital hygrometers
  • Wheeled forklifts
  • Table saws
  • High-heat digital thermometers
  • Electric moisture meters
  • Digital calipers
  • Self-calculating balances
  • Hot air core drying ovens
  • Optical pyrometers
  • Handtrucks
  • Electronic top-loading balances
  • Material shovels
  • Triple beam balances
  • Electric hoists
  • Natural gas powered boilers
  • Glass kilns
  • Skid steers
  • Swing saws
  • Curing ovens
  • Radial arm saws
  • Drying ovens
  • Conveyor belts
  • Cleaning scrapers
  • Moving carts
  • Portable saws
  • Digital micrometers

Alternative Job Titles