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Automation Risk Analysis

Will “Kiln Charger” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Kiln Charger” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Kiln Charger” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Direct crane operators and crew members to load vessels with materials to be processed.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Replace worn or defective equipment parts, using hand tools.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Record gauge readings, test results, and shift production in log books.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

Technologies & Software

  • ABB AI Robotics
  • DeepSeek
  • Qwen (Alibaba)
  • Machine operation software
  • Nova (Amazon)
  • Microsoft Word
  • Inventory tracking software
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Grok (xAI)
  • Microsoft Excel
  • Cognex Vision AI
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Conveyor belts
  • Curing ovens
  • Resistance moisture meters
  • Moving carts
  • Electronic top-loading balances
  • Hot air core drying ovens
  • Cleaning scrapers
  • Digital calipers
  • Drying ovens
  • Optical pyrometers
  • High-heat digital thermometers
  • Glass kilns
  • Digital bench scales
  • Digital micrometers
  • Electric moisture meters
  • Wheeled forklifts
  • Industrial air dryers
  • Continuous baking furnaces
  • Electric hoists
  • Digital hygrometers
  • Portable saws
  • Swing saws
  • Triple beam balances
  • Material shovels
  • Basket strainers
  • Industrial production electric furnaces
  • Skid steers
  • Dielectric power loss moisture meters
  • Self-calculating balances
  • Table saws
  • Radial arm saws
  • Tracked overhead cranes
  • Handtrucks
  • Natural gas powered boilers

Alternative Job Titles