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Automation Risk Analysis

Will “Annealing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #255 of 702. Estimated risk: 37.0%

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AI Exposure Risk

52%

“Annealing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

60%

“Annealing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 60% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Avg. Annual Salary $49,250
Avg. Hourly Wage $23.68
Available Jobs (US) 16,160
Job Title & Hierarchy Code (SOC) Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders #51-9051
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders”

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Core Skills & Abilities

  • Press and adjust controls to activate, set, and regulate equipment according to specifications.

  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.

  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.

  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.

  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.

  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.

  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.

  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.

  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.

  • Replace worn or defective equipment parts, using hand tools.

  • Record gauge readings, test results, and shift production in log books.

  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.

  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.

  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.

  • Direct crane operators and crew members to load vessels with materials to be processed.

Technologies & Software

  • Gemini (Google)
  • Rockwell Automation AI
  • Cognex Vision AI
  • Claude (Anthropic)
  • Grok (xAI)
  • DeepSeek
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Inventory tracking software
  • Microsoft Word
  • Microsoft Excel
  • Llama (Meta)
  • Qwen (Alibaba)
  • Machine operation software
  • Siemens Industrial AI
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Tracked overhead cranes
  • Skid steers
  • Digital bench scales
  • Material shovels
  • Glass kilns
  • Table saws
  • High-heat digital thermometers
  • Self-calculating balances
  • Natural gas powered boilers
  • Digital hygrometers
  • Optical pyrometers
  • Handtrucks
  • Radial arm saws
  • Electric hoists
  • Conveyor belts
  • Electric moisture meters
  • Swing saws
  • Industrial air dryers
  • Basket strainers
  • Cleaning scrapers
  • Digital calipers
  • Continuous baking furnaces
  • Moving carts
  • Electronic top-loading balances
  • Drying ovens
  • Digital micrometers
  • Hot air core drying ovens
  • Curing ovens
  • Wheeled forklifts
  • Resistance moisture meters
  • Dielectric power loss moisture meters
  • Industrial production electric furnaces
  • Portable saws
  • Triple beam balances

Alternative Job Titles