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Automation Risk Analysis

Will “Plant Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #53 of 702. Estimated risk: 1.1%

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AI Exposure Risk

57%

“Plant Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 57% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

35%

“Plant Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 35% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Mechanical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Perform engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance, and repair of equipment such as centralized heat, gas, water, and steam systems.

Avg. Annual Salary $110,080
Avg. Hourly Wage $52.92
Available Jobs (US) 286,760
Job Title & Hierarchy Code (SOC) Mechanical Engineers #17-2141
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Mechanical Engineers”

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Core Skills & Abilities

  • Calculate energy losses for buildings, using equipment such as computers, combustion analyzers, or pressure gauges.

  • Research, design, evaluate, install, operate, or maintain mechanical products, equipment, systems or processes to meet requirements.

  • Recommend the use of utility or energy services that minimize carbon footprints.

  • Provide feedback to design engineers on customer problems or needs.

  • Design integrated mechanical or alternative systems, such as mechanical cooling systems with natural ventilation systems, to improve energy efficiency.

  • Solicit new business.

  • Research and analyze customer design proposals, specifications, manuals, or other data to evaluate the feasibility, cost, or maintenance requirements of designs or applications.

  • Select or install combined heat units, power units, cogeneration equipment, or trigeneration equipment that reduces energy use or pollution.

  • Conduct research that tests or analyzes the feasibility, design, operation, or performance of equipment, components, or systems.

  • Oversee installation, operation, maintenance, or repair to ensure that machines or equipment are installed and functioning according to specifications.

  • Write performance requirements for product development or engineering projects.

  • Apply engineering principles or practices to emerging fields, such as robotics, waste management, or biomedical engineering.

  • Recommend design modifications to eliminate machine or system malfunctions.

  • Establish or coordinate the maintenance or safety procedures, service schedule, or supply of materials required to maintain machines or equipment in the prescribed condition.

  • Read and interpret blueprints, technical drawings, schematics, or computer-generated reports.

  • Specify system components or direct modification of products to ensure conformance with engineering design, performance specifications, or environmental regulations.

  • Confer with engineers or other personnel to implement operating procedures, resolve system malfunctions, or provide technical information.

  • Investigate equipment failures or difficulties to diagnose faulty operation and recommend remedial actions.

  • Perform personnel functions, such as supervision of production workers, technicians, technologists, or other engineers.

  • Direct the installation, operation, maintenance, or repair of renewable energy equipment, such as heating, ventilating, and air conditioning (HVAC) or water systems.

  • Assist drafters in developing the structural design of products, using drafting tools or computer-assisted drafting equipment or software.

  • Design test control apparatus or equipment or develop procedures for testing products.

  • Provide technical customer service.

  • Estimate costs or submit bids for engineering, construction, or extraction projects.

  • Study industrial processes to maximize the efficiency of equipment applications, including equipment placement.

  • Develop, coordinate, or monitor all aspects of production, including selection of manufacturing methods, fabrication, or operation of product designs.

  • Evaluate mechanical designs or prototypes for energy performance or environmental impact.

  • Develop or test models of alternate designs or processing methods to assess feasibility, sustainability, operating condition effects, potential new applications, or necessity of modification.

Technologies & Software

  • Motion analysis software
  • Grid generation software
  • Microsoft Office software
  • Adobe ActionScript
  • Microsoft Visio
  • Teradata Database
  • Mathsoft Mathcad
  • Supervisory control and data acquisition SCADA software
  • ReliaSoft Alta 6 Pro
  • Grok (xAI)
  • SolidWorks COSMOSWorks
  • ChatGPT (OpenAI)
  • Autodesk AutoCAD Civil 3D
  • Trimble SketchUp Pro
  • Reverse engineering software
  • SAP software
  • Gemini Code Assist
  • Kimi (Moonshot AI)
  • Autodesk Revit
  • UGS I-DEAS
  • Rockwell Automation software
  • G-code
  • InnovMetric PolyWorks
  • DeepSeek
  • Human machine interface HMI software
  • Lambda Research OSLO
  • Minitab
  • Mesh generation software
  • Oracle Primavera Enterprise Project Portfolio Management
  • Llama (Meta)
  • Gemini (Google)
  • Adobe Illustrator
  • SmugMug Flickr
  • Dassault Systemes CATIA
  • Computer aided design and drafting software CADD
  • Failure mode and effects analysis FMEA software
  • Data acquisition software
  • Sigmetrix CETOL 6 Sigma
  • Autodesk AutoCAD
  • ESRI ArcGIS software
  • PTC Creo Parametric
  • Computational fluid dynamics CFD software
  • Microsoft Exchange
  • Shell script
  • Nova (Amazon)
  • ReliaSoft Weibull++ 6
  • Design of experiments DOE software
  • Qwen (Alibaba)
  • Intergraph Plant Design System PDS
  • MUMPS M
  • Computer numerical control CNC software
  • Autodesk AI
  • ANSYS simulation software
  • Microsoft Outlook
  • Video analysis software
  • Oracle JD Edwards EnterpriseOne
  • Verilog
  • National Instruments LabVIEW
  • Microsoft Access
  • Microsoft Visual Basic
  • Reliability analysis software
  • Microsoft SQL Server
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • C
  • Microsoft Word
  • Microsoft SharePoint
  • Blink
  • Bentley MicroStation
  • Microsoft Excel
  • AutoCAD AI
  • Microsoft Visual Basic for Applications VBA
  • Blue Ridge Numerics CFDesign
  • IBM Notes
  • Puppet
  • Claude (Anthropic)
  • Statistical software
  • 1CadCam Unigraphics
  • Finite element method FEM software
  • Microsoft Dynamics
  • Cost estimating software
  • Microsoft Project
  • Dassault Systemes SolidWorks
  • GitHub Copilot
  • Life cycle cost software
  • Perl
  • Rapid prototyping software
  • Failure assessment software
  • Statistical energy analysis SEA software
  • Accelerated life testing software
  • ANSYS AI Simulation
  • R
  • MAYA Nastran
  • C++
  • Chef
  • Optical analysis software
  • Mistral (Mistral AI)
  • Python
  • Perplexity AI
  • Perforce Helix software
  • Geographic information system GIS software
  • Modal analysis software
  • Hewlett-Packard HP Graphics Language HPGL
  • ReliaSoft BlockSim
  • Metrix Imageware Surfacer
  • Bill of materials software
  • Computer aided manufacturing CAM software
  • Ladder Logic
  • Zemax
  • Analog to digital converters
  • Nano indentation systems
  • Programmable logic controllers PLC
  • Interferometric microscopes
  • Chemical-mechanical polishing equipment
  • Vibration testers
  • Spectrum analyzers
  • Strain gauges
  • Pitot tubes
  • Contact testers
  • Video editing equipment
  • Radio frequency sensors
  • Subsonic wind tunnels
  • Evaporation systems
  • Anodic wafer bonding systems
  • Fused deposition modeling FDM machines
  • Vibration isolators
  • Oscilloscopes
  • Pattern generators
  • Ellipsometers
  • Position transducers
  • Dynamic strain indicators
  • Scanning tunneling microscopes STM
  • Acoustic emission AE sensors
  • Wafer dicing saws
  • Photoelastic testing machines
  • Servohydraulic material testing machines
  • Laser digitizers
  • Infrared thermography cameras
  • Environmental testing chambers
  • Force transducers
  • Wafer bonding systems
  • Vapor deposition tube furnaces
  • Scanning electron microscopes SEM
  • Wire electrical discharge machines
  • Flip-chip wafer bonding systems
  • Supersonic wind tunnels
  • Deep reactive ion etchers DRIE
  • Optical sensors
  • Sputtering systems
  • Digital to analog converters
  • Computed tomography CT systems
  • Plasma etchers
  • Rapid thermal processing systems
  • Accelerometers
  • Digital particle image velocimeters
  • Spin-coaters
  • Personal computers
  • Dynamometers
  • Torsional converters
  • Precision positioning tables
  • Fluorescence spectrometers
  • Optical laser scanners
  • Stylus profilometers
  • Interferometers
  • Multimeters
  • Cryogenic apparatus
  • Function generators
  • Heat exchangers
  • X ray tubes
  • Projection lithography equipment
  • X ray radiographic systems
  • Wire bonders
  • Steppers
  • Aligners
  • Scanning probe microscopes SPM
  • Surface profilometers
  • Laser Doppler velocimeters LDV
  • Velocity transducers
  • Vibration control systems
  • Coordinate measuring machines CMM
  • Contact lithography equipment
  • Laser Doppler anemometers
  • Torque transducers
  • Air compressors
  • Multi-pen plotters

Alternative Job Titles