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Automation Risk Analysis

Will “Tool and Die Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #53 of 702. Estimated risk: 1.1%

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AI Exposure Risk

57%

“Tool and Die Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 57% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

35%

“Tool and Die Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 35% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Mechanical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Perform engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance, and repair of equipment such as centralized heat, gas, water, and steam systems.

Avg. Annual Salary $110,080
Avg. Hourly Wage $52.92
Available Jobs (US) 286,760
Job Title & Hierarchy Code (SOC) Mechanical Engineers #17-2141
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Mechanical Engineers”

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Core Skills & Abilities

  • Develop or test models of alternate designs or processing methods to assess feasibility, sustainability, operating condition effects, potential new applications, or necessity of modification.

  • Conduct research that tests or analyzes the feasibility, design, operation, or performance of equipment, components, or systems.

  • Direct the installation, operation, maintenance, or repair of renewable energy equipment, such as heating, ventilating, and air conditioning (HVAC) or water systems.

  • Confer with engineers or other personnel to implement operating procedures, resolve system malfunctions, or provide technical information.

  • Select or install combined heat units, power units, cogeneration equipment, or trigeneration equipment that reduces energy use or pollution.

  • Estimate costs or submit bids for engineering, construction, or extraction projects.

  • Specify system components or direct modification of products to ensure conformance with engineering design, performance specifications, or environmental regulations.

  • Solicit new business.

  • Recommend design modifications to eliminate machine or system malfunctions.

  • Evaluate mechanical designs or prototypes for energy performance or environmental impact.

  • Perform personnel functions, such as supervision of production workers, technicians, technologists, or other engineers.

  • Design integrated mechanical or alternative systems, such as mechanical cooling systems with natural ventilation systems, to improve energy efficiency.

  • Provide technical customer service.

  • Develop, coordinate, or monitor all aspects of production, including selection of manufacturing methods, fabrication, or operation of product designs.

  • Research and analyze customer design proposals, specifications, manuals, or other data to evaluate the feasibility, cost, or maintenance requirements of designs or applications.

  • Provide feedback to design engineers on customer problems or needs.

  • Apply engineering principles or practices to emerging fields, such as robotics, waste management, or biomedical engineering.

  • Write performance requirements for product development or engineering projects.

  • Investigate equipment failures or difficulties to diagnose faulty operation and recommend remedial actions.

  • Calculate energy losses for buildings, using equipment such as computers, combustion analyzers, or pressure gauges.

  • Design test control apparatus or equipment or develop procedures for testing products.

  • Study industrial processes to maximize the efficiency of equipment applications, including equipment placement.

  • Research, design, evaluate, install, operate, or maintain mechanical products, equipment, systems or processes to meet requirements.

  • Read and interpret blueprints, technical drawings, schematics, or computer-generated reports.

  • Recommend the use of utility or energy services that minimize carbon footprints.

  • Establish or coordinate the maintenance or safety procedures, service schedule, or supply of materials required to maintain machines or equipment in the prescribed condition.

  • Oversee installation, operation, maintenance, or repair to ensure that machines or equipment are installed and functioning according to specifications.

  • Assist drafters in developing the structural design of products, using drafting tools or computer-assisted drafting equipment or software.

Technologies & Software

  • Perl
  • ChatGPT (OpenAI)
  • Oracle Primavera Enterprise Project Portfolio Management
  • Perforce Helix software
  • Blue Ridge Numerics CFDesign
  • R
  • UGS I-DEAS
  • SmugMug Flickr
  • InnovMetric PolyWorks
  • Autodesk Revit
  • Adobe ActionScript
  • Grok (xAI)
  • Sigmetrix CETOL 6 Sigma
  • ReliaSoft BlockSim
  • Modal analysis software
  • Dassault Systemes CATIA
  • Hewlett-Packard HP Graphics Language HPGL
  • MAYA Nastran
  • Chef
  • ESRI ArcGIS software
  • Geographic information system GIS software
  • Bentley MicroStation
  • Microsoft Visio
  • Qwen (Alibaba)
  • Reliability analysis software
  • Puppet
  • Perplexity AI
  • Computer aided manufacturing CAM software
  • Metrix Imageware Surfacer
  • PTC Creo Parametric
  • Computer aided design and drafting software CADD
  • Bill of materials software
  • Adobe Illustrator
  • SolidWorks COSMOSWorks
  • Minitab
  • Reverse engineering software
  • DeepSeek
  • Microsoft Project
  • Microsoft Access
  • Failure assessment software
  • Statistical energy analysis SEA software
  • Design of experiments DOE software
  • Optical analysis software
  • MUMPS M
  • Llama (Meta)
  • Zemax
  • Microsoft PowerPoint
  • Statistical software
  • Microsoft SharePoint
  • Mathsoft Mathcad
  • Microsoft Visual Basic
  • Accelerated life testing software
  • Life cycle cost software
  • Intergraph Plant Design System PDS
  • Autodesk AutoCAD
  • Microsoft Visual Basic for Applications VBA
  • Cost estimating software
  • Motion analysis software
  • Rapid prototyping software
  • Claude (Anthropic)
  • Oracle JD Edwards EnterpriseOne
  • National Instruments LabVIEW
  • Failure mode and effects analysis FMEA software
  • ReliaSoft Weibull++ 6
  • Lambda Research OSLO
  • C
  • Microsoft Outlook
  • Microsoft Exchange
  • Shell script
  • Microsoft SQL Server
  • Autodesk AI
  • Blink
  • Data acquisition software
  • Human machine interface HMI software
  • Python
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Verilog
  • Dassault Systemes SolidWorks
  • Computer numerical control CNC software
  • Grid generation software
  • Supervisory control and data acquisition SCADA software
  • G-code
  • Rockwell Automation software
  • Microsoft Dynamics
  • Video analysis software
  • Gemini (Google)
  • ReliaSoft Alta 6 Pro
  • Trimble SketchUp Pro
  • Mistral (Mistral AI)
  • C++
  • Gemini Code Assist
  • Microsoft Word
  • Mesh generation software
  • IBM Notes
  • The MathWorks MATLAB
  • 1CadCam Unigraphics
  • GitHub Copilot
  • Nova (Amazon)
  • Ladder Logic
  • ANSYS simulation software
  • ANSYS AI Simulation
  • AutoCAD AI
  • Teradata Database
  • Computational fluid dynamics CFD software
  • Autodesk AutoCAD Civil 3D
  • Microsoft Office software
  • Finite element method FEM software
  • SAP software
  • Supersonic wind tunnels
  • X ray radiographic systems
  • Dynamic strain indicators
  • Function generators
  • Pitot tubes
  • Scanning electron microscopes SEM
  • Personal computers
  • X ray tubes
  • Vapor deposition tube furnaces
  • Analog to digital converters
  • Steppers
  • Computed tomography CT systems
  • Flip-chip wafer bonding systems
  • Interferometric microscopes
  • Optical sensors
  • Stylus profilometers
  • Oscilloscopes
  • Laser Doppler velocimeters LDV
  • Vibration isolators
  • Coordinate measuring machines CMM
  • Wafer dicing saws
  • Fused deposition modeling FDM machines
  • Accelerometers
  • Strain gauges
  • Acoustic emission AE sensors
  • Wire electrical discharge machines
  • Evaporation systems
  • Spin-coaters
  • Wire bonders
  • Vibration control systems
  • Laser digitizers
  • Deep reactive ion etchers DRIE
  • Force transducers
  • Chemical-mechanical polishing equipment
  • Rapid thermal processing systems
  • Environmental testing chambers
  • Optical laser scanners
  • Cryogenic apparatus
  • Digital particle image velocimeters
  • Photoelastic testing machines
  • Ellipsometers
  • Surface profilometers
  • Subsonic wind tunnels
  • Infrared thermography cameras
  • Laser Doppler anemometers
  • Contact lithography equipment
  • Pattern generators
  • Precision positioning tables
  • Velocity transducers
  • Wafer bonding systems
  • Torsional converters
  • Vibration testers
  • Radio frequency sensors
  • Scanning tunneling microscopes STM
  • Video editing equipment
  • Torque transducers
  • Contact testers
  • Multimeters
  • Servohydraulic material testing machines
  • Spectrum analyzers
  • Multi-pen plotters
  • Scanning probe microscopes SPM
  • Fluorescence spectrometers
  • Plasma etchers
  • Programmable logic controllers PLC
  • Dynamometers
  • Sputtering systems
  • Anodic wafer bonding systems
  • Heat exchangers
  • Interferometers
  • Aligners
  • Projection lithography equipment
  • Position transducers
  • Air compressors
  • Digital to analog converters
  • Nano indentation systems

Alternative Job Titles