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Automation Risk Analysis

Will “Tool and Die Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #53 of 702. Estimated risk: 1.1%

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AI Exposure Risk

57%

“Tool and Die Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 57% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

35%

“Tool and Die Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 35% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Mechanical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Perform engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance, and repair of equipment such as centralized heat, gas, water, and steam systems.

Avg. Annual Salary $110,080
Avg. Hourly Wage $52.92
Available Jobs (US) 286,760
Job Title & Hierarchy Code (SOC) Mechanical Engineers #17-2141
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Mechanical Engineers”

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Core Skills & Abilities

  • Provide technical customer service.

  • Solicit new business.

  • Assist drafters in developing the structural design of products, using drafting tools or computer-assisted drafting equipment or software.

  • Select or install combined heat units, power units, cogeneration equipment, or trigeneration equipment that reduces energy use or pollution.

  • Research, design, evaluate, install, operate, or maintain mechanical products, equipment, systems or processes to meet requirements.

  • Develop, coordinate, or monitor all aspects of production, including selection of manufacturing methods, fabrication, or operation of product designs.

  • Calculate energy losses for buildings, using equipment such as computers, combustion analyzers, or pressure gauges.

  • Perform personnel functions, such as supervision of production workers, technicians, technologists, or other engineers.

  • Estimate costs or submit bids for engineering, construction, or extraction projects.

  • Recommend design modifications to eliminate machine or system malfunctions.

  • Confer with engineers or other personnel to implement operating procedures, resolve system malfunctions, or provide technical information.

  • Direct the installation, operation, maintenance, or repair of renewable energy equipment, such as heating, ventilating, and air conditioning (HVAC) or water systems.

  • Recommend the use of utility or energy services that minimize carbon footprints.

  • Study industrial processes to maximize the efficiency of equipment applications, including equipment placement.

  • Design test control apparatus or equipment or develop procedures for testing products.

  • Research and analyze customer design proposals, specifications, manuals, or other data to evaluate the feasibility, cost, or maintenance requirements of designs or applications.

  • Read and interpret blueprints, technical drawings, schematics, or computer-generated reports.

  • Establish or coordinate the maintenance or safety procedures, service schedule, or supply of materials required to maintain machines or equipment in the prescribed condition.

  • Design integrated mechanical or alternative systems, such as mechanical cooling systems with natural ventilation systems, to improve energy efficiency.

  • Oversee installation, operation, maintenance, or repair to ensure that machines or equipment are installed and functioning according to specifications.

  • Specify system components or direct modification of products to ensure conformance with engineering design, performance specifications, or environmental regulations.

  • Conduct research that tests or analyzes the feasibility, design, operation, or performance of equipment, components, or systems.

  • Investigate equipment failures or difficulties to diagnose faulty operation and recommend remedial actions.

  • Write performance requirements for product development or engineering projects.

  • Provide feedback to design engineers on customer problems or needs.

  • Evaluate mechanical designs or prototypes for energy performance or environmental impact.

  • Develop or test models of alternate designs or processing methods to assess feasibility, sustainability, operating condition effects, potential new applications, or necessity of modification.

  • Apply engineering principles or practices to emerging fields, such as robotics, waste management, or biomedical engineering.

Technologies & Software

  • Grok (xAI)
  • ReliaSoft Weibull++ 6
  • Cost estimating software
  • The MathWorks MATLAB
  • Blink
  • Autodesk Revit
  • Perl
  • Bill of materials software
  • Minitab
  • Metrix Imageware Surfacer
  • Optical analysis software
  • G-code
  • Blue Ridge Numerics CFDesign
  • Computer aided manufacturing CAM software
  • Dassault Systemes SolidWorks
  • Oracle JD Edwards EnterpriseOne
  • Python
  • Motion analysis software
  • Autodesk AutoCAD Civil 3D
  • Microsoft Dynamics
  • R
  • Autodesk AutoCAD
  • Microsoft Access
  • Computer aided design and drafting software CADD
  • Reliability analysis software
  • C
  • Verilog
  • Shell script
  • PTC Creo Parametric
  • Supervisory control and data acquisition SCADA software
  • Life cycle cost software
  • Grid generation software
  • Accelerated life testing software
  • Trimble SketchUp Pro
  • ESRI ArcGIS software
  • Video analysis software
  • Human machine interface HMI software
  • Ladder Logic
  • Microsoft Project
  • SAP software
  • Microsoft SharePoint
  • C++
  • Statistical software
  • Puppet
  • Teradata Database
  • Lambda Research OSLO
  • Autodesk AI
  • Chef
  • Geographic information system GIS software
  • Microsoft Excel
  • Rockwell Automation software
  • ReliaSoft Alta 6 Pro
  • Statistical energy analysis SEA software
  • Zemax
  • ANSYS simulation software
  • Adobe ActionScript
  • National Instruments LabVIEW
  • Microsoft Outlook
  • Microsoft Visual Basic
  • Nova (Amazon)
  • Mesh generation software
  • Finite element method FEM software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • DeepSeek
  • Gemini Code Assist
  • Computational fluid dynamics CFD software
  • MUMPS M
  • Computer numerical control CNC software
  • Intergraph Plant Design System PDS
  • Failure mode and effects analysis FMEA software
  • Failure assessment software
  • Rapid prototyping software
  • Perforce Helix software
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Gemini (Google)
  • SolidWorks COSMOSWorks
  • Microsoft Exchange
  • UGS I-DEAS
  • Microsoft Visio
  • Bentley MicroStation
  • ReliaSoft BlockSim
  • Microsoft SQL Server
  • Mathsoft Mathcad
  • ChatGPT (OpenAI)
  • Data acquisition software
  • Microsoft PowerPoint
  • IBM Notes
  • Hewlett-Packard HP Graphics Language HPGL
  • Claude (Anthropic)
  • Microsoft Visual Basic for Applications VBA
  • InnovMetric PolyWorks
  • Adobe Illustrator
  • ANSYS AI Simulation
  • Perplexity AI
  • Microsoft Office software
  • Modal analysis software
  • Sigmetrix CETOL 6 Sigma
  • MAYA Nastran
  • GitHub Copilot
  • Qwen (Alibaba)
  • SmugMug Flickr
  • Design of experiments DOE software
  • Reverse engineering software
  • Mistral (Mistral AI)
  • 1CadCam Unigraphics
  • AutoCAD AI
  • Oracle Primavera Enterprise Project Portfolio Management
  • Dynamic strain indicators
  • Plasma etchers
  • Analog to digital converters
  • Precision positioning tables
  • Steppers
  • Radio frequency sensors
  • Pattern generators
  • Rapid thermal processing systems
  • Spin-coaters
  • Dynamometers
  • Stylus profilometers
  • Scanning tunneling microscopes STM
  • Air compressors
  • Force transducers
  • Digital to analog converters
  • Subsonic wind tunnels
  • Aligners
  • Torque transducers
  • Position transducers
  • Personal computers
  • Oscilloscopes
  • Laser digitizers
  • Infrared thermography cameras
  • Coordinate measuring machines CMM
  • Contact lithography equipment
  • Vapor deposition tube furnaces
  • Fluorescence spectrometers
  • Wafer dicing saws
  • Vibration isolators
  • Anodic wafer bonding systems
  • Computed tomography CT systems
  • Interferometric microscopes
  • Wafer bonding systems
  • Sputtering systems
  • Evaporation systems
  • Velocity transducers
  • Optical sensors
  • Video editing equipment
  • Function generators
  • Digital particle image velocimeters
  • Interferometers
  • Wire electrical discharge machines
  • X ray tubes
  • Vibration testers
  • Optical laser scanners
  • Pitot tubes
  • Multi-pen plotters
  • Multimeters
  • Acoustic emission AE sensors
  • Strain gauges
  • Photoelastic testing machines
  • Projection lithography equipment
  • Environmental testing chambers
  • Flip-chip wafer bonding systems
  • Supersonic wind tunnels
  • Cryogenic apparatus
  • Deep reactive ion etchers DRIE
  • Laser Doppler anemometers
  • Torsional converters
  • Servohydraulic material testing machines
  • Wire bonders
  • Contact testers
  • Accelerometers
  • Surface profilometers
  • Chemical-mechanical polishing equipment
  • Scanning electron microscopes SEM
  • Spectrum analyzers
  • Ellipsometers
  • Laser Doppler velocimeters LDV
  • Heat exchangers
  • Scanning probe microscopes SPM
  • Nano indentation systems
  • Fused deposition modeling FDM machines
  • Vibration control systems
  • Programmable logic controllers PLC
  • X ray radiographic systems

Alternative Job Titles