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Automation Risk Analysis

Will “Disc Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Disc Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Disc Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

Technologies & Software

  • Rockwell Automation AI
  • Manufacturing reporting system
  • Siemens Industrial AI
  • SAP software
  • Microsoft Windows
  • Sight Machine AI
  • Microsoft Office software
  • Cognex Vision AI
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Digital micrometers
  • Inner diameter ID grinders
  • Metalworking surface plates
  • Outer diameter OD grinders
  • Hand deburring tools
  • Cylinder grinders
  • Computer numerical control CNC grinding machines
  • Pipe chamfering machines
  • Power hoists
  • Coordinate measuring machines CMM
  • Computerized microscopes
  • Buffing machines
  • Gage pins
  • Bench clamps
  • Limit gauges
  • Vernier calipers
  • Digital radius gauges
  • Digital comparators
  • Bore gauges
  • Chuck wrenches
  • Metal polishing machines
  • Gage blocks
  • Surface grinding machines
  • Digital calipers
  • Universal grinding machines
  • Angle grinders

Alternative Job Titles