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Automation Risk Analysis

Will “Grinder Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinder Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinder Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Slide spacers between buffs on spindles to set spacing.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

Technologies & Software

  • Manufacturing reporting system
  • Cognex Vision AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Siemens Industrial AI
  • Microsoft Office software
  • SAP software
  • Microsoft Windows
  • Rockwell Automation AI
  • Metalworking surface plates
  • Digital micrometers
  • Coordinate measuring machines CMM
  • Vernier calipers
  • Angle grinders
  • Inner diameter ID grinders
  • Surface grinding machines
  • Metal polishing machines
  • Chuck wrenches
  • Digital calipers
  • Power hoists
  • Digital comparators
  • Pipe chamfering machines
  • Buffing machines
  • Computer numerical control CNC grinding machines
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Bore gauges
  • Digital radius gauges
  • Gage blocks
  • Bench clamps
  • Computerized microscopes
  • Hand deburring tools
  • Outer diameter OD grinders
  • Gage pins
  • Limit gauges
  • Cylinder grinders
  • Universal grinding machines

Alternative Job Titles