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Automation Risk Analysis

Will “Gear Lapping Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Gear Lapping Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Gear Lapping Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Maintain stocks of machine parts and machining tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

Technologies & Software

  • Siemens Industrial AI
  • SAP software
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Windows
  • Cognex Vision AI
  • Manufacturing reporting system
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Computer numerical control CNC grinding machines
  • Outer diameter OD grinders
  • Chuck wrenches
  • Electric overhead travelling EOT cranes
  • Buffing machines
  • Metal polishing machines
  • Digital comparators
  • Gage blocks
  • Limit gauges
  • Power hoists
  • Inner diameter ID grinders
  • Coordinate measuring machines CMM
  • Digital radius gauges
  • Computerized microscopes
  • Digital calipers
  • Pipe chamfering machines
  • Surface grinding machines
  • Gage pins
  • Universal grinding machines
  • Bore gauges
  • Digital micrometers
  • Cylinder grinders
  • Angle grinders
  • Barrel finishing machines
  • Vernier calipers
  • Bench clamps
  • Hand deburring tools
  • Metalworking surface plates

Alternative Job Titles