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Automation Risk Analysis

Will “Grinder Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinder Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinder Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Slide spacers between buffs on spindles to set spacing.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

Technologies & Software

  • Siemens Industrial AI
  • Cognex Vision AI
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • ABB AI Robotics
  • Sight Machine AI
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft Windows
  • SAP software
  • Microsoft Office software
  • Surface grinding machines
  • Digital comparators
  • Digital radius gauges
  • Barrel finishing machines
  • Computerized microscopes
  • Gage blocks
  • Hand deburring tools
  • Computer numerical control CNC grinding machines
  • Angle grinders
  • Buffing machines
  • Electric overhead travelling EOT cranes
  • Power hoists
  • Metal polishing machines
  • Pipe chamfering machines
  • Vernier calipers
  • Coordinate measuring machines CMM
  • Cylinder grinders
  • Bore gauges
  • Universal grinding machines
  • Metalworking surface plates
  • Bench clamps
  • Outer diameter OD grinders
  • Digital calipers
  • Gage pins
  • Chuck wrenches
  • Digital micrometers
  • Limit gauges
  • Inner diameter ID grinders

Alternative Job Titles