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Automation Risk Analysis

Will “Grinder Set Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinder Set Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinder Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Maintain stocks of machine parts and machining tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Slide spacers between buffs on spindles to set spacing.

Technologies & Software

  • Microsoft Excel
  • SAP software
  • Sight Machine AI
  • Microsoft Office software
  • Cognex Vision AI
  • Mazak Mazatrol SMART CNC
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Manufacturing reporting system
  • ABB AI Robotics
  • Microsoft Windows
  • Siemens Industrial AI
  • Chuck wrenches
  • Digital radius gauges
  • Metal polishing machines
  • Power hoists
  • Digital micrometers
  • Outer diameter OD grinders
  • Bench clamps
  • Digital comparators
  • Metalworking surface plates
  • Bore gauges
  • Computer numerical control CNC grinding machines
  • Pipe chamfering machines
  • Universal grinding machines
  • Angle grinders
  • Inner diameter ID grinders
  • Computerized microscopes
  • Buffing machines
  • Digital calipers
  • Electric overhead travelling EOT cranes
  • Limit gauges
  • Cylinder grinders
  • Barrel finishing machines
  • Vernier calipers
  • Coordinate measuring machines CMM
  • Gage pins
  • Surface grinding machines
  • Gage blocks
  • Hand deburring tools

Alternative Job Titles