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Automation Risk Analysis

Will “Bench Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Bench Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Bench Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Slide spacers between buffs on spindles to set spacing.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Maintain stocks of machine parts and machining tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • Microsoft Excel
  • SAP software
  • Microsoft Windows
  • Microsoft Office software
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • ABB AI Robotics
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Cognex Vision AI
  • Coordinate measuring machines CMM
  • Universal grinding machines
  • Bench clamps
  • Gage pins
  • Barrel finishing machines
  • Power hoists
  • Digital comparators
  • Cylinder grinders
  • Bore gauges
  • Hand deburring tools
  • Computer numerical control CNC grinding machines
  • Computerized microscopes
  • Vernier calipers
  • Digital calipers
  • Outer diameter OD grinders
  • Metalworking surface plates
  • Electric overhead travelling EOT cranes
  • Chuck wrenches
  • Buffing machines
  • Digital micrometers
  • Digital radius gauges
  • Angle grinders
  • Surface grinding machines
  • Metal polishing machines
  • Pipe chamfering machines
  • Inner diameter ID grinders
  • Limit gauges
  • Gage blocks

Alternative Job Titles