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Automation Risk Analysis

Will “Buffing Line Set Up Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Buffing Line Set Up Worker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Buffing Line Set Up Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Slide spacers between buffs on spindles to set spacing.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Maintain stocks of machine parts and machining tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Excel
  • Sight Machine AI
  • Siemens Industrial AI
  • Cognex Vision AI
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • Manufacturing reporting system
  • SAP software
  • Microsoft Office software
  • Microsoft Windows
  • Autodesk AutoCAD
  • Pipe chamfering machines
  • Angle grinders
  • Digital radius gauges
  • Vernier calipers
  • Metal polishing machines
  • Limit gauges
  • Barrel finishing machines
  • Digital micrometers
  • Buffing machines
  • Bench clamps
  • Hand deburring tools
  • Outer diameter OD grinders
  • Universal grinding machines
  • Gage blocks
  • Metalworking surface plates
  • Power hoists
  • Bore gauges
  • Surface grinding machines
  • Computerized microscopes
  • Gage pins
  • Cylinder grinders
  • Inner diameter ID grinders
  • Computer numerical control CNC grinding machines
  • Digital calipers
  • Coordinate measuring machines CMM
  • Electric overhead travelling EOT cranes
  • Chuck wrenches
  • Digital comparators

Alternative Job Titles