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Automation Risk Analysis

Will “Mold Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Mold Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Mold Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Maintain stocks of machine parts and machining tools.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Slide spacers between buffs on spindles to set spacing.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

Technologies & Software

  • Cognex Vision AI
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft Office software
  • Manufacturing reporting system
  • SAP software
  • Microsoft Excel
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft Windows
  • Digital calipers
  • Hand deburring tools
  • Angle grinders
  • Digital comparators
  • Buffing machines
  • Digital radius gauges
  • Limit gauges
  • Chuck wrenches
  • Bore gauges
  • Computerized microscopes
  • Computer numerical control CNC grinding machines
  • Universal grinding machines
  • Metalworking surface plates
  • Inner diameter ID grinders
  • Pipe chamfering machines
  • Gage blocks
  • Bench clamps
  • Surface grinding machines
  • Gage pins
  • Outer diameter OD grinders
  • Coordinate measuring machines CMM
  • Electric overhead travelling EOT cranes
  • Vernier calipers
  • Cylinder grinders
  • Barrel finishing machines
  • Metal polishing machines
  • Digital micrometers
  • Power hoists

Alternative Job Titles