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Automation Risk Analysis

Will “Metal Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Metal Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Metal Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Maintain stocks of machine parts and machining tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

Technologies & Software

  • SAP software
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Microsoft Office software
  • Microsoft Windows
  • Sight Machine AI
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Microsoft Excel
  • Digital micrometers
  • Gage blocks
  • Digital comparators
  • Universal grinding machines
  • Chuck wrenches
  • Pipe chamfering machines
  • Metalworking surface plates
  • Hand deburring tools
  • Computer numerical control CNC grinding machines
  • Angle grinders
  • Outer diameter OD grinders
  • Metal polishing machines
  • Inner diameter ID grinders
  • Barrel finishing machines
  • Buffing machines
  • Limit gauges
  • Bench clamps
  • Power hoists
  • Coordinate measuring machines CMM
  • Gage pins
  • Vernier calipers
  • Computerized microscopes
  • Digital radius gauges
  • Surface grinding machines
  • Digital calipers
  • Bore gauges
  • Cylinder grinders
  • Electric overhead travelling EOT cranes

Alternative Job Titles