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Automation Risk Analysis

Will “Thread Tool Grinder Set-Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Thread Tool Grinder Set-Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Thread Tool Grinder Set-Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Maintain stocks of machine parts and machining tools.

  • Slide spacers between buffs on spindles to set spacing.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • Microsoft Excel
  • Sight Machine AI
  • Siemens Industrial AI
  • SAP software
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Manufacturing reporting system
  • Microsoft Office software
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Metalworking surface plates
  • Buffing machines
  • Coordinate measuring machines CMM
  • Power hoists
  • Digital micrometers
  • Universal grinding machines
  • Computer numerical control CNC grinding machines
  • Hand deburring tools
  • Inner diameter ID grinders
  • Limit gauges
  • Chuck wrenches
  • Vernier calipers
  • Digital calipers
  • Angle grinders
  • Digital radius gauges
  • Outer diameter OD grinders
  • Digital comparators
  • Metal polishing machines
  • Gage blocks
  • Computerized microscopes
  • Electric overhead travelling EOT cranes
  • Surface grinding machines
  • Barrel finishing machines
  • Bore gauges
  • Gage pins
  • Cylinder grinders
  • Bench clamps
  • Pipe chamfering machines

Alternative Job Titles