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Automation Risk Analysis

Will “Honing Machine Set-Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Honing Machine Set-Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Honing Machine Set-Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Maintain stocks of machine parts and machining tools.

  • Slide spacers between buffs on spindles to set spacing.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

Technologies & Software

  • Cognex Vision AI
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Office software
  • Siemens Industrial AI
  • Microsoft Windows
  • Microsoft Excel
  • Computer numerical control CNC grinding machines
  • Metalworking surface plates
  • Barrel finishing machines
  • Bench clamps
  • Coordinate measuring machines CMM
  • Angle grinders
  • Inner diameter ID grinders
  • Digital comparators
  • Pipe chamfering machines
  • Bore gauges
  • Computerized microscopes
  • Gage pins
  • Universal grinding machines
  • Metal polishing machines
  • Digital micrometers
  • Hand deburring tools
  • Gage blocks
  • Outer diameter OD grinders
  • Chuck wrenches
  • Digital radius gauges
  • Electric overhead travelling EOT cranes
  • Vernier calipers
  • Digital calipers
  • Buffing machines
  • Power hoists
  • Surface grinding machines
  • Limit gauges
  • Cylinder grinders

Alternative Job Titles