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Automation Risk Analysis

Will “Water Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Water Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Water Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Slide spacers between buffs on spindles to set spacing.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Maintain stocks of machine parts and machining tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

Technologies & Software

  • Mazak Mazatrol SMART CNC
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Excel
  • Sight Machine AI
  • Microsoft Office software
  • SAP software
  • Manufacturing reporting system
  • Rockwell Automation AI
  • Microsoft Windows
  • ABB AI Robotics
  • Digital micrometers
  • Surface grinding machines
  • Electric overhead travelling EOT cranes
  • Inner diameter ID grinders
  • Hand deburring tools
  • Gage pins
  • Cylinder grinders
  • Metalworking surface plates
  • Vernier calipers
  • Computerized microscopes
  • Buffing machines
  • Barrel finishing machines
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Gage blocks
  • Digital radius gauges
  • Limit gauges
  • Digital comparators
  • Digital calipers
  • Chuck wrenches
  • Pipe chamfering machines
  • Universal grinding machines
  • Power hoists
  • Bench clamps
  • Coordinate measuring machines CMM
  • Outer diameter OD grinders
  • Angle grinders
  • Bore gauges

Alternative Job Titles