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Automation Risk Analysis

Will “Automatic Grinder Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Automatic Grinder Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Automatic Grinder Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Maintain stocks of machine parts and machining tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

Technologies & Software

  • Manufacturing reporting system
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft Windows
  • Sight Machine AI
  • Cognex Vision AI
  • Microsoft Office software
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Gage blocks
  • Outer diameter OD grinders
  • Cylinder grinders
  • Bore gauges
  • Coordinate measuring machines CMM
  • Digital calipers
  • Hand deburring tools
  • Inner diameter ID grinders
  • Limit gauges
  • Universal grinding machines
  • Barrel finishing machines
  • Computer numerical control CNC grinding machines
  • Pipe chamfering machines
  • Digital radius gauges
  • Power hoists
  • Vernier calipers
  • Bench clamps
  • Digital comparators
  • Metalworking surface plates
  • Buffing machines
  • Digital micrometers
  • Electric overhead travelling EOT cranes
  • Gage pins
  • Chuck wrenches
  • Surface grinding machines
  • Metal polishing machines
  • Angle grinders
  • Computerized microscopes

Alternative Job Titles