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Automation Risk Analysis

Will “Burr Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Burr Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Burr Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Maintain stocks of machine parts and machining tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Slide spacers between buffs on spindles to set spacing.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • Rockwell Automation AI
  • ABB AI Robotics
  • SAP software
  • Manufacturing reporting system
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Microsoft Excel
  • Microsoft Office software
  • Sight Machine AI
  • Barrel finishing machines
  • Inner diameter ID grinders
  • Bore gauges
  • Digital calipers
  • Vernier calipers
  • Buffing machines
  • Surface grinding machines
  • Limit gauges
  • Digital comparators
  • Digital radius gauges
  • Chuck wrenches
  • Power hoists
  • Cylinder grinders
  • Electric overhead travelling EOT cranes
  • Gage pins
  • Hand deburring tools
  • Bench clamps
  • Metalworking surface plates
  • Coordinate measuring machines CMM
  • Computer numerical control CNC grinding machines
  • Metal polishing machines
  • Outer diameter OD grinders
  • Digital micrometers
  • Gage blocks
  • Angle grinders
  • Computerized microscopes
  • Universal grinding machines
  • Pipe chamfering machines

Alternative Job Titles