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Automation Risk Analysis

Will “Drum Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Drum Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Drum Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Thread and hand-feed materials through machine cutters or abraders.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Slide spacers between buffs on spindles to set spacing.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

Technologies & Software

  • Mazak Mazatrol SMART CNC
  • ABB AI Robotics
  • Manufacturing reporting system
  • Microsoft Excel
  • SAP software
  • Rockwell Automation AI
  • Sight Machine AI
  • Autodesk AutoCAD
  • Microsoft Office software
  • Siemens Industrial AI
  • Cognex Vision AI
  • Microsoft Windows
  • Inner diameter ID grinders
  • Angle grinders
  • Outer diameter OD grinders
  • Hand deburring tools
  • Bench clamps
  • Digital calipers
  • Metal polishing machines
  • Gage pins
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Computer numerical control CNC grinding machines
  • Bore gauges
  • Digital comparators
  • Coordinate measuring machines CMM
  • Surface grinding machines
  • Vernier calipers
  • Computerized microscopes
  • Buffing machines
  • Cylinder grinders
  • Pipe chamfering machines
  • Universal grinding machines
  • Chuck wrenches
  • Digital micrometers
  • Limit gauges
  • Power hoists
  • Metalworking surface plates
  • Gage blocks
  • Digital radius gauges

Alternative Job Titles