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Automation Risk Analysis

Will “Universal Grinder Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Universal Grinder Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Universal Grinder Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Slide spacers between buffs on spindles to set spacing.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

Technologies & Software

  • SAP software
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Siemens Industrial AI
  • ABB AI Robotics
  • Sight Machine AI
  • Microsoft Office software
  • Microsoft Windows
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Bench clamps
  • Pipe chamfering machines
  • Vernier calipers
  • Buffing machines
  • Digital radius gauges
  • Hand deburring tools
  • Metalworking surface plates
  • Metal polishing machines
  • Cylinder grinders
  • Limit gauges
  • Digital calipers
  • Chuck wrenches
  • Universal grinding machines
  • Computerized microscopes
  • Gage blocks
  • Bore gauges
  • Coordinate measuring machines CMM
  • Electric overhead travelling EOT cranes
  • Digital comparators
  • Digital micrometers
  • Barrel finishing machines
  • Angle grinders
  • Surface grinding machines
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Computer numerical control CNC grinding machines
  • Power hoists
  • Gage pins

Alternative Job Titles