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Automation Risk Analysis

Will “Metal Finisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Metal Finisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Metal Finisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Slide spacers between buffs on spindles to set spacing.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

Technologies & Software

  • Microsoft Windows
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Excel
  • Cognex Vision AI
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Autodesk AutoCAD
  • Microsoft Office software
  • Siemens Industrial AI
  • SAP software
  • Mazak Mazatrol SMART CNC
  • Coordinate measuring machines CMM
  • Barrel finishing machines
  • Metalworking surface plates
  • Computerized microscopes
  • Computer numerical control CNC grinding machines
  • Bench clamps
  • Vernier calipers
  • Digital micrometers
  • Electric overhead travelling EOT cranes
  • Metal polishing machines
  • Digital comparators
  • Digital radius gauges
  • Cylinder grinders
  • Power hoists
  • Chuck wrenches
  • Digital calipers
  • Gage blocks
  • Bore gauges
  • Angle grinders
  • Surface grinding machines
  • Limit gauges
  • Pipe chamfering machines
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Universal grinding machines
  • Hand deburring tools
  • Buffing machines
  • Gage pins

Alternative Job Titles