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Automation Risk Analysis

Will “Sizing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Sizing Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Sizing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Office software
  • Autodesk AutoCAD
  • SAP software
  • Siemens Industrial AI
  • Microsoft Excel
  • Sight Machine AI
  • Manufacturing reporting system
  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Rockwell Automation AI
  • Computerized microscopes
  • Electric overhead travelling EOT cranes
  • Buffing machines
  • Limit gauges
  • Vernier calipers
  • Chuck wrenches
  • Metal polishing machines
  • Hand deburring tools
  • Computer numerical control CNC grinding machines
  • Digital micrometers
  • Power hoists
  • Coordinate measuring machines CMM
  • Bench clamps
  • Gage blocks
  • Universal grinding machines
  • Digital calipers
  • Digital comparators
  • Bore gauges
  • Surface grinding machines
  • Pipe chamfering machines
  • Cylinder grinders
  • Outer diameter OD grinders
  • Barrel finishing machines
  • Gage pins
  • Metalworking surface plates
  • Angle grinders
  • Digital radius gauges
  • Inner diameter ID grinders

Alternative Job Titles