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Automation Risk Analysis

Will “Grinding Wheel Facer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinding Wheel Facer” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinding Wheel Facer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Maintain stocks of machine parts and machining tools.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Slide spacers between buffs on spindles to set spacing.

Technologies & Software

  • Manufacturing reporting system
  • ABB AI Robotics
  • Cognex Vision AI
  • SAP software
  • Microsoft Office software
  • Siemens Industrial AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Coordinate measuring machines CMM
  • Bore gauges
  • Buffing machines
  • Cylinder grinders
  • Pipe chamfering machines
  • Barrel finishing machines
  • Computer numerical control CNC grinding machines
  • Vernier calipers
  • Inner diameter ID grinders
  • Hand deburring tools
  • Angle grinders
  • Metalworking surface plates
  • Universal grinding machines
  • Digital comparators
  • Power hoists
  • Gage blocks
  • Metal polishing machines
  • Digital radius gauges
  • Bench clamps
  • Limit gauges
  • Surface grinding machines
  • Digital micrometers
  • Digital calipers
  • Gage pins
  • Outer diameter OD grinders
  • Computerized microscopes
  • Electric overhead travelling EOT cranes
  • Chuck wrenches

Alternative Job Titles