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Automation Risk Analysis

Will “Key Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Key Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Key Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Slide spacers between buffs on spindles to set spacing.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Maintain stocks of machine parts and machining tools.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • Microsoft Windows
  • Cognex Vision AI
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Manufacturing reporting system
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Microsoft Office software
  • SAP software
  • Microsoft Excel
  • Cylinder grinders
  • Digital calipers
  • Digital radius gauges
  • Angle grinders
  • Digital micrometers
  • Universal grinding machines
  • Surface grinding machines
  • Computer numerical control CNC grinding machines
  • Inner diameter ID grinders
  • Barrel finishing machines
  • Chuck wrenches
  • Metal polishing machines
  • Coordinate measuring machines CMM
  • Hand deburring tools
  • Metalworking surface plates
  • Digital comparators
  • Bench clamps
  • Outer diameter OD grinders
  • Buffing machines
  • Gage pins
  • Pipe chamfering machines
  • Power hoists
  • Limit gauges
  • Gage blocks
  • Electric overhead travelling EOT cranes
  • Vernier calipers
  • Bore gauges
  • Computerized microscopes

Alternative Job Titles