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Automation Risk Analysis

Will “Tool Honing Machine Set-Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Tool Honing Machine Set-Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Tool Honing Machine Set-Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Slide spacers between buffs on spindles to set spacing.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • ABB AI Robotics
  • Siemens Industrial AI
  • SAP software
  • Mazak Mazatrol SMART CNC
  • Microsoft Office software
  • Microsoft Windows
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Excel
  • Sight Machine AI
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Metalworking surface plates
  • Digital radius gauges
  • Limit gauges
  • Metal polishing machines
  • Bench clamps
  • Hand deburring tools
  • Gage blocks
  • Universal grinding machines
  • Gage pins
  • Electric overhead travelling EOT cranes
  • Digital comparators
  • Cylinder grinders
  • Outer diameter OD grinders
  • Power hoists
  • Inner diameter ID grinders
  • Barrel finishing machines
  • Bore gauges
  • Angle grinders
  • Vernier calipers
  • Computer numerical control CNC grinding machines
  • Digital micrometers
  • Pipe chamfering machines
  • Digital calipers
  • Computerized microscopes
  • Surface grinding machines
  • Chuck wrenches
  • Coordinate measuring machines CMM
  • Buffing machines

Alternative Job Titles