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Automation Risk Analysis

Will “Billet Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Billet Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Billet Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

Technologies & Software

  • Sight Machine AI
  • ABB AI Robotics
  • Rockwell Automation AI
  • Microsoft Excel
  • Cognex Vision AI
  • SAP software
  • Manufacturing reporting system
  • Microsoft Windows
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Microsoft Office software
  • Siemens Industrial AI
  • Inner diameter ID grinders
  • Bore gauges
  • Bench clamps
  • Metal polishing machines
  • Digital comparators
  • Computerized microscopes
  • Gage blocks
  • Cylinder grinders
  • Surface grinding machines
  • Hand deburring tools
  • Outer diameter OD grinders
  • Gage pins
  • Computer numerical control CNC grinding machines
  • Coordinate measuring machines CMM
  • Digital micrometers
  • Electric overhead travelling EOT cranes
  • Digital radius gauges
  • Vernier calipers
  • Pipe chamfering machines
  • Universal grinding machines
  • Digital calipers
  • Power hoists
  • Limit gauges
  • Angle grinders
  • Metalworking surface plates
  • Barrel finishing machines
  • Buffing machines
  • Chuck wrenches

Alternative Job Titles