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Automation Risk Analysis

Will “Billet Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Billet Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Billet Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

Technologies & Software

  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Windows
  • Microsoft Office software
  • Sight Machine AI
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Microsoft Excel
  • ABB AI Robotics
  • Rockwell Automation AI
  • Gage blocks
  • Hand deburring tools
  • Outer diameter OD grinders
  • Digital radius gauges
  • Cylinder grinders
  • Universal grinding machines
  • Barrel finishing machines
  • Bore gauges
  • Computerized microscopes
  • Limit gauges
  • Pipe chamfering machines
  • Digital comparators
  • Digital calipers
  • Electric overhead travelling EOT cranes
  • Digital micrometers
  • Computer numerical control CNC grinding machines
  • Metal polishing machines
  • Buffing machines
  • Bench clamps
  • Inner diameter ID grinders
  • Surface grinding machines
  • Chuck wrenches
  • Angle grinders
  • Coordinate measuring machines CMM
  • Gage pins
  • Power hoists
  • Metalworking surface plates
  • Vernier calipers

Alternative Job Titles